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258864 - Miller T94 Series Replacement Helmet Shell Only

Packaging: 1 PER EA
$195.23/EA $129.23/1 PER EA only $129.23/EASave 34%

Usually ships within 3-5 business days

OVERVIEW

Product Overview

The Miller 258864 is a genuine replacement helmet shell designed exclusively for the Miller Digital T94™ Series of welding helmets. This component serves as the primary structural housing for the helmet assembly, providing the necessary mounting points for the auto-darkening filter (ADF), front cover lens, and headgear suspension system. It is manufactured to the exact specifications of the original equipment, ensuring seamless compatibility and maintaining the safety standards of the complete helmet unit.

Technical Specifications

Constructed from high-impact, heat-resistant materials, this shell features Miller's signature silver reflective finish. This design is functional as well as aesthetic, serving to reflect radiant heat generated during high-amperage welding processes, thereby reducing the internal temperature of the helmet and improving operator comfort. The shell design incorporates the external controls access points and sensor arrays specific to the T94 series.

Application and Installation

This product is intended for repair and maintenance scenarios where the original helmet shell has been compromised due to impact, excessive heat exposure, or general wear and tear. It allows for the transfer of functional internal components—specifically the expensive ADF module and the Gen IV headgear—into a new chassis. Please note that this SKU (258864) includes the shell only; it does not come with the auto-darkening lens, headgear, or any other accessories.

Additional Information
Brand:Miller
Item:Helmet Shell ONLY
Packaging Description:1-per-ea
Compatibility:Miller Digital T94 Series
Color:Silver
Material:Nylon
Lense Size:n/a
Shade Or Magnifier:N/A
Inner Or Outer Lense:N/A

INCLUDED

  • 1 x Replacement Helmet Shell (T94 Series)

APPLICATIONS

  • Replacement of damaged T94 helmet shells
  • Refurbishing older welding helmets
  • High-heat welding applications requiring reflective shells
  • Industrial MRO for welding safety equipment

FAQ

No, this product is the helmet shell only. It does not include the auto-darkening lens (ADF), cover lenses, or headgear.

No, the headgear is sold separately. You will need to transfer your existing headgear or purchase a new one.

This shell is designed specifically for the Miller Digital T94 Series welding helmets.

This part is listed for the T94 Series. The T94i typically features an integrated grind shield which may require a different shell assembly. Please verify your specific model number before ordering.

The shell has a silver, heat-reflective finish.

Yes, this is a genuine Miller Electric replacement part, SKU 258864.

If your helmet shell is cracked, warped from heat, or heavily damaged, but your expensive lens and headgear are still functional, replacing just the shell is a cost-effective repair.