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278617 - Miller T94i Replacement Auto-Darkening Lens Assembly

Packaging: 1 PER EA
$727.93/EA $481.84/1 PER EA only $481.84/EASave 34%

Usually ships within 3-5 business days

OVERVIEW

Technical Overview of the Miller 278617 T94i Lens Assembly

The Miller 278617 is the OEM replacement Auto-Darkening Filter (ADF) assembly specifically engineered for the Miller T94i™ series welding helmets. This component is the technological core of the helmet, housing the liquid crystal display, sensors, and control electronics. It is designed to fit seamlessly into the T94i shell, maintaining the helmet's balance and optical alignment. The assembly incorporates Miller's proprietary ClearLight™ Lens Technology, which optimizes the spectral transmission of the lens to provide a more natural, high-definition view of the weld puddle and surrounding area. This technology enhances contrast and clarity in both the light state (Shade 3.0) and welding states.

Technically, the lens features four independent arc sensors that provide redundant detection capabilities, ensuring rapid switching speeds of 1/20,000 of a second. A critical feature for industrial applications is the inclusion of X-Mode™. Unlike standard optical sensors that can be triggered by sunlight or blocked by obstructions, X-Mode™ utilizes electromagnetic sensing to detect the magnetic field of the welding arc. This ensures the lens darkens only when an arc is present, making it ideal for outdoor welding or applications where the sensors might be physically obstructed. The unit also includes InfoTrack™ 2.0 data monitoring technology, which records arc time and arc count, allowing welding supervisors and operators to track productivity and arc-on time metrics.

The interface is fully digital, offering precise control over shade settings (ranges 3, 5-8, and 8-13), sensitivity, and delay. The lens supports half-shade adjustments, providing granular control for welders with specific visual requirements. Power is supplied by a replaceable CR2450 lithium battery, supplemented by solar assist, ensuring long operational life. The assembly is designed to meet relevant ANSI and CSA safety standards when installed in the compatible T94i shell.

Additional Information
Brand:Miller
Item:Replacement ADF Filter
Packaging Description:1-per-ea
Inner Or Outer Lense:N/A
Compatible Model:Miller T94i
Lens Technology:ClearLight
Sensors:4
Switching Speed:1/20,000 second
TIG Rating:3 Amps

INCLUDED

  • 1x Auto-Darkening Lens Assembly (T94i)
  • 1x Battery Holder
  • 1x CR2450 Battery (Installed)
  • Instruction Sheet

APPLICATIONS

  • Industrial Fabrication
  • Heavy Equipment Manufacturing
  • Construction and Pipe Welding
  • Outdoor Welding Operations
  • Precision TIG Welding

FAQ

This specific part number (278617) is listed for the T94i™ series. While the technology is similar, the physical assembly is designed to accommodate the T94i's flip-up mechanism. Please verify your helmet model before ordering.

Yes, the lens assembly typically comes with the required CR2450 battery installed and ready for use.

X-Mode electromagnetically senses the weld arc to eliminate sunlight interference and continuously detects the arc even if sensors are blocked. It is essential for outdoor welding or obstructed views.

The lens assembly snaps into the T94i helmet shell. Refer to your helmet's user manual for the specific release tabs and alignment points to ensure a secure fit.

Miller typically offers a warranty on their auto-darkening lenses (often 3 years), but this should be verified at the time of purchase as it is a replacement part.

The T94i helmet features a flip-up grind shield, so the ADF itself is usually raised for grinding. However, the lens electronics support various states including a clear state of Shade 3.

The lens is rated for TIG welding down to 3 Amps, making it suitable for precision low-amperage work.

Yes, it features Miller's ClearLight™ Technology which provides high-definition optics with more natural color reproduction.