Skip to Main Content

258601 - Miller Titanium Series Replacement Helmet Shell with Grind Button Hole

Packaging: 1 PER EA
$92.95/EA $61.53/1 PER EA only $61.53/EASave 34%

Usually ships within 3-5 business days

OVERVIEW

Genuine Miller Replacement Shell for Titanium Series

The Miller 258601 Replacement Helmet Shell is an essential maintenance component for owners of the premium Miller Titanium Series welding helmets. Designed specifically for the Titanium 9400 and 9400i models, this shell restores the structural integrity and protective capabilities of your welding hood. Over time, the outer shell of a welding helmet can become damaged due to drops, excessive spatter accumulation, or extreme heat exposure. Replacing the shell is a cost-effective solution that revitalizes your equipment without the expense of buying a brand-new helmet assembly.

This specific model features a precision-cut hole designed to accommodate the external grind button found on Titanium Series helmets. This allows welders to seamlessly switch between welding and grinding modes without lifting the hood, maintaining the functionality you rely on. The shell is finished in Miller's signature silver coating, which is not just aesthetic; it serves a functional purpose by reflecting radiant heat away from the user, keeping the interior cooler during high-amperage welding tasks.

Please note that this product is the bare shell only. It does not include the headgear, the auto-darkening lens filter, the front lens cover, or the actual electronic grind button assembly. It is intended for users who have a functional lens and headgear system but need to replace a cracked, warped, or heavily soiled outer housing. Installation involves transferring your existing components into this new shell, ensuring a factory-correct fit and finish.

Key Benefits

  • Cost-Effective Repair: Extend the service life of your high-end helmet.
  • Heat Management: Reflective silver finish helps reduce internal temperatures.
  • Perfect Fit: Genuine OEM part ensures all seals and mounting points align correctly.
Additional Information
Brand:Miller
Item:Helmet Shell ONLY
Packaging Description:1-per-ea
Compatible Series:Titanium Series, Titanium 9400, Titanium 9400i
Color:Silver
Feature:External Grind Button Cutout
Material:Aluminum Coated Nylon
Lense Size:n/a
Shade Or Magnifier:N/A
Inner Or Outer Lense:N/A

INCLUDED

  • 1 x Replacement Helmet Shell (Titanium Series)
  • Note: Does not include headgear, auto-darkening lens, or grind button assembly

APPLICATIONS

  • Replacement of cracked or damaged helmet shells
  • Refurbishing Miller Titanium 9400 and 9400i helmets
  • High-heat welding applications requiring reflective silver shells
  • Industrial fabrication and heavy equipment repair environments

FAQ

No, this is the replacement shell only. You must transfer your existing auto-darkening lens, headgear, and other components to this new shell.

No, the headgear is sold separately. This part number (258601) refers strictly to the outer plastic helmet shell.

No, this shell is designed specifically for the Miller Titanium Series (9400 and 9400i). It will not fit Digital Infinity, Elite, or Performance series helmets.

No, it includes the hole/cutout for the grind button, but the electronic button assembly itself must be transferred from your old helmet.

The silver finish on the Titanium series is designed to reflect radiant heat, keeping the welder cooler and protecting the lens electronics in high-heat applications.

Yes, this is a genuine OEM replacement part manufactured by Miller Electric.

It is made from a durable, industrial-grade nylon/polycarbonate blend with a heat-reflective coating.