265305 - Miller T94i-R Replacement Helmet Shell with Headgear and Seal (No Lens)

Product Overview

The Miller 265305 Helmet Assembly is a specialized replacement component designed exclusively for the Miller T94i-R PAPR (Powered Air Purifying Respirator) system. This product serves as the structural chassis for the welding helmet, providing the necessary physical protection and mounting points for the auto-darkening filter (ADF) and breathing tube, which are sold separately or retained from an existing unit. It is an essential maintenance item for industrial facilities and safety managers looking to refurbish existing PAPR equipment without incurring the cost of a complete new system.

Technical Specifications and Compatibility

This assembly is engineered to exact factory specifications to ensure seamless integration with the T94i-R air delivery system. The package includes the rigid helmet shell, the suspension headgear, and the flame-retardant face seal. The face seal is a critical component for PAPR certification, as it creates the necessary barrier to maintain positive pressure within the helmet, keeping environmental contaminants out. The shell features the requisite ducting channels to direct airflow over the lens (to prevent fogging) and across the user's face for cooling.

Included Components

The 265305 SKU is a "No Lens" assembly. It is intended for users who already possess a functional T94i-R Lens Assembly. The inclusion of the Premium Headgear ensures that the ergonomic benefits of the T94 series—such as weight distribution and multiple adjustment points—are retained. The shell is constructed from high-impact, heat-resistant materials suitable for heavy-duty MIG, TIG, and Stick welding applications.

Application

This product is strictly a replacement part. It cannot function as a standalone welding helmet without the installation of a compatible lens assembly. It is ideal for situations where the outer shell of a helmet has been compromised by impact, excessive spatter buildup, or heat damage, but the expensive electronics of the ADF remain operational.