0459229880 - ESAB 5m Air-Cooled Interconnection Cable Set

High-Performance ESAB Interconnection Cable Assembly

The ESAB 0459229880 Interconnection Cable Set is a critical component designed to bridge the gap between ESAB welding power sources and remote wire feed units. Engineered for industrial reliability, this 5-meter (approximately 16.4 feet) assembly provides the necessary reach to expand the working envelope of your welding station without compromising performance. As an air-cooled assembly, it is specifically optimized for standard MIG/MAG applications where liquid cooling is not required, offering a lighter and more flexible solution for operators.

This comprehensive cable set bundles three essential lines into a single, protected conduit: the main welding power cable, the shielding gas hose, and the multi-pin control cable. By consolidating these connections, the assembly minimizes floor clutter and reduces the risk of tripping hazards or cable entanglement. The internal components are encased in a heavy-duty, abrasion-resistant outer sheath that withstands the rigors of harsh industrial environments, including exposure to metal shavings, rough concrete floors, and incidental contact with hot surfaces.

Electrical conductivity and signal integrity are paramount in automated and semi-automated welding. The power cable within this set is manufactured from high-grade copper stranding to ensure minimal voltage drop over the 5-meter distance, maintaining a stable arc even at the limits of the cable's reach. The control cable is shielded to prevent electromagnetic interference (EMI) from disrupting the communication between the feeder and the power source, ensuring precise wire feed speed and voltage control. The integrated gas hose is constructed from non-porous, reinforced material to prevent leaks and ensure consistent shielding gas coverage at the weld pool.

As a genuine ESAB OEM part, the 0459229880 guarantees perfect compatibility with specific ESAB equipment lines. The connectors are factory-fitted to match the receptacles on ESAB power sources and feeders, ensuring a secure, plug-and-play installation. This eliminates the need for field modifications or adapters, allowing maintenance teams to quickly replace damaged cables and minimize equipment downtime. Whether used in fabrication shops, manufacturing plants, or training facilities, this interconnection set provides the durability and performance expected from ESAB engineering.