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0459681881 - ESAB Feed 3004 Push-Pull Connection Adapter Kit

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

OVERVIEW

Unlock Superior Aluminum Welding with the ESAB Feed 3004 Push-Pull Adapter

For professional fabricators working with aluminum and other soft alloys, consistent wire feeding is the key to productivity and weld quality. The ESAB Adapter Kit Feed 3004 Push-Pull (0459681881) is an essential upgrade for your ESAB Feed 3004 wire feeder, designed to bridge the gap between your standard feeder unit and high-performance Push-Pull MIG guns. This kit provides the necessary mechanical and electrical interface to synchronize the feeder's drive motor with the pull motor located in the torch handle.

When welding aluminum, standard push-only systems often struggle with friction in the liner, leading to buckling, bird-nesting, and erratic arc starts. By installing this adapter kit, you enable the use of a Push-Pull system where the wire is simultaneously pushed from the feeder and pulled by the gun. This dual-action feeding mechanism maintains constant tension on the wire, ensuring smooth delivery even over extended cable lengths of 25 feet or more. This is particularly critical in industries such as shipbuilding, trailer manufacturing, and automotive fabrication where mobility around large workpieces is required.

The ESAB 0459681881 kit is engineered specifically for the Feed 3004 platform, ensuring a perfect fit and seamless integration with the machine's control logic. Installation is straightforward, allowing maintenance teams to upgrade existing equipment without significant downtime. Once installed, the system automatically detects and manages the push-pull operation, providing the welder with precise control over wire feed speed and arc characteristics. Trust in genuine ESAB parts to maintain the reliability and warranty of your welding equipment while expanding its capabilities to handle the most demanding soft wire applications.

Key Benefits for Industrial Users

Investing in this adapter kit transforms a standard wire feeder into a specialized aluminum welding station. It eliminates the common frustrations associated with feeding soft wires, reducing scrap rates and downtime caused by liner jams. Whether you are upgrading a single station or outfitting an entire production line, this adapter is the link to higher efficiency and better weld integrity.

Additional Information
Brand:ESAB
Product Type:Adapter Kit
Compatibility:Feed 3004, Push-Pull Torches
Compatible Feeder:ESAB Feed 3004
Function:Enables Push-Pull Torch Operation
Application:Aluminum Welding, Soft Wire Feeding
Packaging Description:pack of 1

INCLUDED

  • 1 x Connection Adapter Board/Module
  • 1 x Set of Mounting Hardware
  • 1 x Installation Instructions
  • 1 x Wiring Harness (if applicable)

APPLICATIONS

  • Aluminum Welding Fabrication
  • Shipbuilding and Marine Repair
  • Trailer and Tank Manufacturing
  • Automotive and Transportation Industry
  • General Fabrication requiring long-reach torches

FAQ

This kit is designed to adapt an ESAB Feed 3004 wire feeder to accept and control Push-Pull MIG guns, which are essential for feeding soft wires like aluminum.

This specific kit (0459681881) is engineered specifically for the ESAB Feed 3004. Compatibility with other models like the Feed 304 or 484 should be verified with ESAB technical documentation.

Aluminum wire is soft and prone to buckling (bird-nesting) when pushed through long liners. A Push-Pull system pulls the wire from the gun end while pushing from the feeder, keeping tension constant and preventing jams.

No, this is only the adapter kit for the feeder. The Push-Pull MIG gun must be purchased separately.

While the installation is straightforward for those familiar with welding equipment maintenance, it involves internal connections in the feeder. Refer to the included manual or consult a technician if unsure.

While you can physically use a push-pull gun for steel, it is generally unnecessary as steel wire is rigid enough to be pushed. This kit is primarily intended for enabling soft wire applications.

Without the adapter, the feeder likely cannot synchronize with the gun's motor, leading to wire stretching, burn-backs, or the gun motor not functioning at all.

Using genuine ESAB accessories like this adapter kit generally preserves your equipment warranty, whereas using third-party modifications might void it.