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0561006578 - ESAB ICE™ SAW Retrofit Kit with 1-Year License and Connectivity

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

OVERVIEW

Revolutionize Your Submerged Arc Welding with ESAB ICE™

The ESAB ICE Retrofit Kit & Year 1 License W/ Con (SKU: 0561006578) represents a significant leap forward in heavy industrial welding productivity. Designed for the demanding environments of pipe mills, offshore construction, and wind tower manufacturing, this kit upgrades your existing Submerged Arc Welding (SAW) system to utilize ESAB's patented Integrated Cold Electrode (ICE™) technology.

The ICE™ process is a game-changer for deposition rates. By feeding a third, electrically insulated "cold" wire into the arc generated by twin hot wires, the system harnesses excess thermal energy to melt the additional filler metal. This innovative approach yields up to 50% higher deposition rates compared to traditional twin-wire setups, all without increasing the heat input into the base material. The result is a faster weld cycle, improved mechanical properties due to reduced heat-affected zones, and significant savings on flux consumption.

This comprehensive retrofit kit includes the necessary hardware to adapt your welding head, a connectivity module for digital integration, and a Year 1 License to unlock the advanced software control algorithms required for the ICE process. Whether you are welding thick-walled pressure vessels or structural steel, the ESAB ICE Retrofit Kit provides the technological edge needed to maximize throughput and efficiency in your heavy fabrication operations.

Key Benefits for Industry

  • Enhanced Productivity: Achieve massive gains in deposition speed without sacrificing weld quality.
  • Cost Efficiency: Reduce flux usage and energy consumption per pound of deposited metal.
  • Digital Ready: Includes connectivity hardware and licensing for modern weld data management.
Additional Information
Brand:ESAB
Product Type:Retrofit Kit, Software License
Process:Submerged Arc Welding (SAW)
Technology:ICE (Integrated Cold Electrode)
Includes:Retrofit Hardware, Year 1 License, Connectivity Module
Application:Heavy Fabrication, Pipe Mills, Wind Tower Manufacturing
Packaging Description:pack of 1

INCLUDED

  • ICE™ Retrofit Hardware Assembly
  • Year 1 Software License Key
  • Connectivity Module (Con)
  • Installation Instructions
  • Mounting Brackets and Hardware

APPLICATIONS

  • Wind Tower Manufacturing
  • Offshore Platform Construction
  • Pressure Vessel Fabrication
  • Pipe Mills and Pipelines
  • Heavy Structural Steel
  • Shipbuilding

FAQ

ICE stands for Integrated Cold Electrode. It is a Submerged Arc Welding (SAW) process that adds a third, non-energized wire to the weld pool to increase deposition rates using excess heat.

The kit typically includes the mechanical hardware to feed the cold wire, a connectivity module, and a 1-year software license to enable the process on the controller.

The ICE process can increase deposition rates by up to 50% compared to standard twin-wire SAW processes without increasing heat input.

The license activates the specialized software algorithms in the controller required to manage the cold wire feed and integrate it with the hot wire parameters.

No, it is designed for specific ESAB SAW heads and controllers. Please verify compatibility with your specific tractor or gantry system before purchasing.

It likely stands for 'With Connectivity' or 'With Connector', referring to the included hardware module that enables digital communication or connection to the controller.

No, the cold wire is electrically insulated and does not have its own arc. It is melted by the thermal energy generated by the arcs of the other wires.

You will likely need to renew the license to continue using the advanced software features or data connectivity associated with the kit.