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0487166895 - ESAB Feed 304 Encoder Circuit Board Replacement

Packaging: pack of 1
$1,730.41/EA $1,264.06/pack of 1 only $1,264.06/EASave 27%

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OVERVIEW

Genuine ESAB Replacement PCB for Feed 304 Systems

The ESAB 0487166895 PCB Feed 304 Encoder is a critical replacement component designed for the maintenance and repair of specific ESAB wire feeding systems. As an Original Equipment Manufacturer (OEM) part, this printed circuit board is engineered to the exact specifications required by ESAB Feed 304 units, ensuring seamless integration and reliable performance. In industrial welding environments, the wire feeder is the heartbeat of the MIG/MAG process; the encoder board plays a pivotal role in this system by monitoring the speed of the drive motor and providing feedback to the control logic. When this component fails, it can lead to erratic wire feeding, speed fluctuations, or complete system stoppages, resulting in downtime and lost productivity.

This specific board, identified by the internal designation "PCB FEED 304 ENCOD.MID41," handles the encoding signals that translate mechanical motor rotation into digital data for the welder's processor. By using the genuine ESAB 0487166895 part, technicians ensure that the electrical characteristics—such as resistance, signal timing, and voltage tolerance—match the original design perfectly. Unlike generic or salvaged boards, this new OEM component guarantees that the feedback loop remains stable, which is essential for maintaining the arc stability and weld quality that ESAB equipment is known for.

Installation of this PCB should be performed by qualified maintenance personnel familiar with electrostatic discharge (ESD) safety procedures. The board features the necessary connectors and mounting points to fit directly into the Feed 304 chassis without modification. Sourcing genuine ESAB repair parts like the 0487166895 is the most effective strategy for extending the lifecycle of capital equipment, preventing the need for premature replacement of the entire wire feeder unit. This part is stocked to support MRO (Maintenance, Repair, and Operations) professionals who demand reliability and quick turnaround for their welding automation and manual feed systems.

By restoring the encoder function, this PCB resolves common error codes related to motor speed faults and tachometer signal loss. It is an essential inventory item for facilities running multiple ESAB Feed 304 units, ensuring that spare parts are on hand to minimize unplanned downtime.

Additional Information
Brand:ESAB
Packaging Description:1-per-each
Product Type:Replacement PCB, Encoder Board
Compatible Brand:ESAB
Part Number:0487166895
Application:Wire Feeder Repair

INCLUDED

  • 1 x PCB Feed 304 Encoder Board (0487166895)
  • Anti-static packaging

APPLICATIONS

  • Repairing ESAB Feed 304 wire feeders with motor feedback errors
  • Restoring consistent wire feed speed in industrial welding setups
  • Maintenance of automated or manual ESAB MIG/MAG systems
  • Replacement of damaged or burnt-out encoder PCBs

FAQ

This PCB acts as the encoder interface for the wire feed motor, monitoring the speed and providing feedback to the control system to ensure consistent wire delivery.

Yes, this is an authentic ESAB replacement part, number 0487166895, designed specifically for their equipment.

It is primarily designed for the ESAB Feed 304 wire feeder units. Please check your machine's parts manual to confirm compatibility.

Symptoms often include erratic wire speed that doesn't match the setting, motor speed error codes, or the wire feeder running at full speed uncontrollably.

Installation involves opening the wire feeder case and handling sensitive electronics. It is recommended for qualified maintenance personnel or technicians familiar with ESD safety.

Typically, repair parts like PCBs do not come with detailed instructions. You should refer to the service manual for the ESAB Feed 304.

This likely refers to the specific revision or firmware version of the encoder logic on the board, ensuring it matches the 'Feed 304' system requirements.

If the issue is diagnosed as a failure in the motor feedback loop or encoder circuit, yes. However, feeding issues can also be mechanical (liners, rolls), so proper diagnosis is recommended first.