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0465040880 - ESAB Aristo Robofeed 3004HW Robotic Wire Feeder

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

OVERVIEW

Precision Wire Feeding for Hollow Wrist Automation

The ESAB Robofeed 3004HW Drive Unit (0465040880) represents the pinnacle of wire feeding technology for automated welding cells. Specifically engineered for use with hollow wrist robots, this unit addresses the unique challenges of modern robotic welding by allowing the cable package to be routed internally through the robot arm. This design not only protects the cables from mechanical stress, heat, and weld spatter but also allows for greater freedom of movement and access to tight spaces within the fixture.

At the heart of the Robofeed 3004HW is a robust, high-precision 4-roll drive mechanism. In robotic applications, wire feed consistency is critical; even minor fluctuations can lead to arc instability, defects, or system stoppages. The 3004HW delivers smooth, slip-free feeding across a variety of wire types, including solid steel, stainless steel, and softer aluminum wires. The unit is enclosed in a durable casing that shields the drive rolls and motor from the harsh industrial environment, preventing dust and metal particulate ingress that could compromise performance.

Integration is seamless with ESAB's Aristo family of power sources. When paired with an Aristo Mig power source and the U82 controller, the Robofeed 3004HW supports advanced process control, including Pulse and SuperPulse capabilities. The unit is designed to be lightweight yet sturdy, minimizing the payload on the robot arm to maintain high acceleration and path accuracy. Maintenance personnel will appreciate the thoughtful design that allows for tool-less access to the drive rolls, facilitating quick changeovers and routine cleaning without significant downtime.

Whether you are welding automotive components, heavy machinery, or general fabrication parts, the Robofeed 3004HW ensures that your robotic cell operates at peak efficiency. Its reliability reduces the total cost of ownership by minimizing unplanned maintenance and ensuring high-quality weld deposition shift after shift.

Additional Information
Brand:ESAB
Packaging Description:1 Per Ea
Item:Robotic Wire Feeder
Compatible Robot Type:Hollow Wrist
Drive System:4-Roll
Application:Robotic MIG/MAG Welding
Enclosure Type:Fully Enclosed

INCLUDED

  • 1 x Robofeed 3004HW Drive Unit
  • Mounting hardware for specific robot configurations (check manual)
  • Instruction Manual

APPLICATIONS

  • Automated MIG/MAG welding cells
  • Robotic welding with hollow wrist arms
  • Heavy industrial fabrication
  • Automotive component manufacturing
  • High-volume production welding

FAQ

The Robofeed 3004HW is specifically designed for hollow wrist robots, where the cable package is routed through the center of the robot arm.

Typically, drive rolls are sold separately or in specific kits to match the wire diameter and type you intend to use.

It is designed for seamless integration with ESAB Aristo power sources, such as the Mig 4004i or 5000i, and U82 controllers.

Yes, the 4-roll drive mechanism provides the necessary traction and stability to feed soft wires like aluminum effectively, provided the correct U-groove rolls are installed.

It allows cables to run inside the robot arm, protecting them from damage, reducing snagging hazards, and allowing the robot to access tighter spaces.

No, the Robofeed 3004HW is a dedicated robotic wire feeder designed for mounting on robot arms and interfacing with automation controllers.

The Robofeed 3004HW utilizes a 4-roll drive system for optimal wire feeding force and precision.

Yes, it features a robust casing designed to withstand the harsh environment of industrial welding cells, protecting internal components from dust and spatter.