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0810123881 - ESAB A2 SAW Feed Roll and Contact Kit 3.0mm

Packaging: pack of 1
$1,951.12/EA $1,177.40/pack of 1 only $1,177.40/EASave 40%

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OVERVIEW

Complete Wear Part Solution for ESAB A2 SAW Systems

The ESAB 0810123881 Wear Part Kit is an essential maintenance package designed specifically for the A2 Submerged Arc Welding (SAW) system. In the realm of heavy industrial fabrication, the A2 welding head—often mounted on the A2 Multitrac tractor or stationary beams—is a workhorse requiring precise wire delivery to maintain weld quality. This kit is engineered to facilitate the feeding of 3.0mm (0.12") welding wire, a common diameter for high-deposition structural and pressure vessel applications. By bundling the critical wear components into a single package, ESAB simplifies inventory management and procurement for industrial supply managers and maintenance planners.

Submerged Arc Welding relies heavily on the stability of the arc and the consistency of the wire feed speed. Over time, the abrasive nature of steel wire, combined with the harsh environment of flux and heat, degrades the surfaces of feed rollers and contact jaws. This degradation can lead to micro-slippages in the wire feed, resulting in voltage fluctuations and irregular bead profiles. The 0810123881 kit addresses this by providing factory-fresh components manufactured to ESAB's strict OEM tolerances. The inclusion of matched feed rolls and contact elements ensures that the mechanical grip on the wire is restored to factory specifications without deforming the wire or causing excessive drag.

For distributors and procurement specialists, this kit represents a high-value SKU that supports the lifecycle of capital equipment. Instead of sourcing individual rollers, guides, and tips—which introduces the risk of mismatching parts—this pre-configured kit guarantees compatibility with the A2 head setup for 3.0mm wire. It is an ideal stock item for facilities running continuous SAW operations, minimizing downtime during scheduled maintenance intervals or changeovers between wire sizes. The components are crafted from hardened materials designed to withstand the high duty cycles and mechanical stresses typical of automated welding environments.

Investing in genuine ESAB wear parts ensures that the sophisticated control systems of the A2 process controller can operate effectively. When the mechanical feed system is precise, the electronic feedback loops function correctly, maintaining the preset parameters for voltage and amperage. This kit is not just a collection of spare parts; it is a reset button for the wire delivery system, ensuring that the substantial investment in ESAB automation technology continues to yield the productivity and quality results expected in heavy manufacturing sectors.

Additional Information
Brand:ESAB
Process:Submerged Arc Welding (SAW)
Wire Diameter:3.0mm, 0.12"
Compatible Model:A2 SAW Head, A2 Multitrac
Kit Type:Wear Part Kit, Feed Mechanism Kit
Application:Heavy Fabrication, Automated Welding
Packaging Description:pack of 1

INCLUDED

  • Feed Rollers for 3.0mm Wire
  • Contact Jaws/Tips
  • Pressure Rollers
  • Inlet/Outlet Guides (configuration dependent)
  • Mounting Hardware

APPLICATIONS

  • Submerged Arc Welding (SAW) of heavy plate steel
  • Structural steel fabrication (bridge girders, columns)
  • Pressure vessel and tank manufacturing
  • Shipbuilding and marine construction
  • Pipe mill welding stations
  • Wind tower fabrication

FAQ

This wear part kit is designed specifically for the ESAB A2 SAW (Submerged Arc Welding) head, commonly found on the A2 Multitrac tractor.

This kit is optimized for 3.0mm (0.12 inch) welding wire.

Yes, the kit typically includes the feed rollers and pressure rollers necessary to drive 3.0mm wire.

Yes, this is a genuine ESAB product, ensuring perfect fit and material quality for ESAB equipment.

This kit is generally designed for solid SAW wire. Flux-cored wires may require knurled rollers depending on the specific wire type, but 3.0mm SAW wire is typically solid.

Replacing the contact jaws and feed rolls together ensures consistent wear patterns and optimal electrical conductivity and feeding traction.

No, the A2 and A6 heads use different feed mechanisms and components. This SKU is specific to the A2 system.

Worn rolls cause wire slippage, leading to inconsistent wire feed speed, unstable arcs, and potential weld defects.