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K4678-1520ID - Lincoln AutoDrive SA Servo Torch Package for ABB 1520iD

Packaging: 1 Per Ea
$79,023.74/EA $49,389.84/1 Per Ea only $49,389.84/EASave 37%

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OVERVIEW

Complete Robotic Integration for ABB 1520iD

The Lincoln Electric AutoDrive® SA One-Pak® (K4678-1520ID) is a comprehensive robotic welding solution engineered specifically for the ABB 1520iD robot arm. This package is meticulously curated to provide industrial facilities with a "single part number" solution that includes all necessary hardware to equip a robot for high-precision aluminum welding. The core of this system is the advanced servo-driven torch technology which synchronizes with a rear push feeder to deliver a highly stable push-pull wire feeding capability. This is critical for industrial automation environments where downtime due to feeding errors must be minimized.

Designed for seamless connectivity, the AutoDrive SA system interfaces directly with Lincoln Electric Power Wave® power sources. This digital communication link allows for rapid data exchange between the robot controller, the power source, and the wire feeder, ensuring that welding parameters are adjusted in real-time. The One-Pak format simplifies procurement and installation by bundling the push feeder, the specialized servo pull feeder, mounting brackets tailored for the ABB 1520iD casting, and all necessary cabling and conduits. This ensures mechanical compatibility and reduces the engineering overhead typically associated with retrofitting robots for specialized welding tasks.

The system's architecture is built to handle the specific challenges of feeding soft aluminum wire through a robotic cable assembly. By placing a servo motor at the torch head (the "pull" side), the system maintains constant tension without deforming the wire, preventing shaving or bird-nesting that can clog liners. The inclusion of the breakaway disk adds a layer of safety, protecting the expensive robot arm and torch components in the event of a collision. For supply chain managers and facility engineers, the K4678-1520ID represents a turnkey upgrade to existing robotic cells, ensuring that the welding hardware matches the precision capabilities of the ABB robot arm.

Additional Information
Brand:Lincoln Electric
Packaging Description:pack of 1
Compatible Robot:ABB 1520iD
Process Type:Robotic MIG, GMAW, GMAW-P
Wire Feeder Type:Push-Pull, Servo Torch
Application Material:Aluminum
Technology:Touch-Retract Start, Waveform Control Technology
Consumable Series:Magnum PRO Copper Plus

INCLUDED

  • Push Feeder Unit
  • Pull Feeder (Servo Torch)
  • Custom Mounting Bracket for ABB 1520iD
  • Feeder Insulator
  • Control Cable Assembly
  • Feeder Cable Bundle
  • Breakaway Disk Safety Mechanism
  • Torch Tube
  • Torch Conduit
  • Torch Liner
  • Aluminum Specific Contact Tips

APPLICATIONS

  • Automotive Manufacturing (Body panels, structural frames)
  • General Fabrication of Aluminum Components
  • Robotic Welding Cells
  • Shipbuilding and Marine Components
  • Power Generation Equipment
  • Petrochemical Processing Hardware
  • Brewery and Distillery Tank Fabrication
  • High-Volume Production Lines

FAQ

This AutoDrive SA One-Pak is specifically engineered for the ABB 1520iD robotic arm, ensuring perfect mechanical fit and cable routing.

The system uses Touch-Retract start technology and a servo-driven torch to eliminate spatter during arc starts and ensure consistent feeding of soft aluminum wire.

No, the One-Pak includes the wire feeding system (push and pull feeders), torch, and cables. It requires a compatible Lincoln Electric Power Wave power source.

The system uses Magnum PRO Copper Plus contact tips, which can provide more than 250,000 starts and stops on a single tip, significantly reducing downtime.

It is a method where the wire touches the workpiece and then the servo motor retracts it to draw the arc, preventing the explosive fuse effect of traditional starts and eliminating spatter.

Yes, it includes both a push feeder (mounted near the wire supply) and a pull feeder (integrated into the servo torch) to manage wire tension perfectly.

It is ideal for automotive, shipbuilding, and general fabrication industries where high-volume, high-quality aluminum welding is required.

Yes, it includes a specific mounting bracket designed for the ABB 1520iD robot casting.