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K4306-1600IDA - AutoDrive S Robotic Wire Feeder Kit for ABB IRB 1600iD

Packaging: 1 Per Ea
$45,439.28/EA $28,399.55/1 Per Ea only $28,399.55/EASave 37%

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OVERVIEW

Precision Robotic Wire Feeding for ABB Systems

The Lincoln Electric AutoDrive S Wire Feeder Air-Blast One-Pak (K4306-1600IDA) is a comprehensive solution designed specifically for the ABB IRB 1600iD robotic arm. In the high-stakes world of automotive manufacturing and general fabrication, cycle time and weld quality are paramount. This package addresses the most common bottlenecks in robotic welding—inconsistent starts, spatter accumulation, and premature consumable wear—by leveraging Lincoln Electric's cutting-edge Touch-Retract Starting Technology.

Revolutionary Touch-Retract Technology

Traditional robotic starting methods often result in explosive arc initiations that generate spatter and degrade contact tips. The AutoDrive S system changes the game by physically touching the wire to the workpiece and then retracting it to initiate the arc at a lower current. This mechanical action creates a smooth, spatter-free start every time. The result is a cleaner weld zone, reduced cleanup time, and significantly extended life for your contact tips and nozzles. For high-volume production lines, this translates directly to lower operating costs and higher throughput.

Complete Integration with Power Wave

This One-Pak is not just a hardware kit; it is a fully integrated system component designed to work in perfect synergy with Lincoln Electric's Power Wave platform. The feeder communicates rapidly with the power source to provide absolute control over wire feed speed and arc characteristics. This synchronization ensures that the Touch-Retract feature works flawlessly, adapting to variations in the part or process in real-time.

The One-Pak Advantage

Simplifying the procurement process, the One-Pak concept bundles everything required to outfit your ABB IRB 1600iD robot. From the high-performance AutoDrive S feeder (K4303-1) to the specific mounting brackets, insulators, and torch cable assemblies, every component is verified for compatibility. The inclusion of the Air-Blast feature further enhances productivity by allowing for automated nozzle cleaning cycles, preventing debris buildup that could interrupt continuous welding operations.

Whether you are upgrading an existing cell or commissioning a new line, the AutoDrive S One-Pak offers a plug-and-play solution that maximizes the potential of your robotic investment.

Additional Information
Brand:Lincoln Electric
Packaging Description:pack of 1
Compatible Robot:ABB IRB 1600iD
Series:AutoDrive S
Cooling Method:Air-Blast
Technology:Touch-Retract Starting
System Compatibility:Power Wave Platform

INCLUDED

  • AutoDrive S Wire Feeder (K4303-1)
  • Custom Mounting Bracket for ABB IRB 1600iD
  • Feeder Insulator
  • Torch Cable Assembly
  • Breakaway Disk
  • Housing
  • Nose Cone
  • Gun Tube
  • Nozzle
  • Diffuser
  • Insulator
  • Contact Tips
  • Liner

APPLICATIONS

  • Automotive Manufacturing
  • High-Speed Robotic Fabrication
  • General Industrial Automation
  • Structural Steel Component Welding
  • Sheet Metal Assembly

FAQ

This specific One-Pak (K4306-1600IDA) is designed exclusively for the ABB IRB 1600iD robotic arm.

Touch-Retract Starting is a feature where the wire feeder touches the wire to the workpiece and then retracts it to initiate the arc at a lower current. This results in a smoother start with minimal to no spatter.

No, the One-Pak packages are supplied unassembled. Installation and assembly onto the robot arm are required.

The Air-Blast feature allows for automated cleaning of the nozzle by blowing air through the torch, helping to remove spatter build-up and debris without manual intervention.

The AutoDrive S system is designed to work in perfect synergy with the Lincoln Electric Power Wave platform for optimal control and communication.

The package includes the AutoDrive S Feeder (K4303-1), mounting bracket, insulator, torch cable assembly, breakaway disk, housing, nose cone, gun tube, nozzle, diffuser, contact tips, and liner.

By reducing spatter and burnback through precise Touch-Retract starting, the contact tips and nozzles experience less wear and contamination, significantly extending their operational life.

While the feeder is capable, specific liners and drive rolls for aluminum may be required depending on your specific wire setup. This package is generally configured for standard steel applications unless otherwise noted.