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K2921-1 - Lincoln Electric Power Wave STT Module for S-Series and R-Series Welders

Packaging: 1 Per Ea
$11,871.92/EA $7,419.95/1 Per Ea only $7,419.95/EASave 37%

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OVERVIEW

Advanced Process Control for Precision Welding

The Lincoln Electric K2921-1 Power Wave STT Module is a critical upgrade for fabricators seeking to leverage the full potential of Lincoln's 3rd Generation Power Wave platform. Designed specifically to interface with the Power Wave S350, S500, and R-series power sources, this module unlocks proprietary advanced welding waveforms that are essential for critical applications. Most notably, it enables Surface Tension Transfer (STT), a controlled short-circuit transfer process that decouples wire feed speed from current to drastically reduce spatter and smoke while providing exceptional control over the weld puddle.

Beyond STT, the K2921-1 module also facilitates Rapid X and Low Fume Pulse modes. Rapid X utilizes a short arc length with high travel speeds, making it ideal for thin-gauge stainless steel and automated applications where heat input must be minimized to prevent distortion. Low Fume Pulse is engineered to reduce particulate generation at the source, improving the working environment for operators. The module connects seamlessly via ArcLink, Lincoln's digital communication protocol, ensuring that the power source and the module act as a single, unified system with millisecond-level response times.

Integration is straightforward and robust. The module is designed to mount securely to the power source or can be positioned remotely depending on the cell configuration. It draws its 40V DC control power directly from the host machine, eliminating the need for auxiliary power cables. This unit is the CE version, ensuring compliance with European safety, health, and environmental protection requirements, making it suitable for global manufacturing environments. Please note that this module is specifically engineered for the S and R series and is not compatible with the Power Wave S700.

Additional Information
Brand:Lincoln Electric
Packaging Description:1-per-ea
Compatible Models:Power Wave S350, Power Wave S500, Power Wave R450, Power Wave R500
Process Capabilities:STT (Surface Tension Transfer), Rapid X, Low Fume Pulse
Input Power:40V DC (Supplied by Host Power Source)
Communication Protocol:ArcLink
Cooling:Air Cooled

INCLUDED

  • Power Wave STT Module (K2921-1)
  • Power Source Output Pigtail Adapter Cable (Tweco-style)
  • Remote Voltage Sense Lead (25 ft / 7.6 m)
  • ArcLink Control Cable
  • Mounting Hardware

APPLICATIONS

  • Open root pipe welding (STT process)
  • Thin gauge stainless steel fabrication (Rapid X)
  • Automotive exhaust and chassis welding
  • High-speed automated welding cells
  • Structural steel fabrication requiring low hydrogen
  • Food and beverage industry tank welding

FAQ

The module enables Surface Tension Transfer (STT), Rapid X, and Low Fume Pulse welding processes on compatible Power Wave machines.

It is compatible with 3rd Generation Power Wave S350, S500, R450, and R500 machines. It is NOT compatible with the Power Wave S700.

No, the module draws its 40V DC control power directly from the host Power Wave welding machine.

The package includes the STT Module, a Tweco-style output pigtail adapter, a 25-foot remote voltage sense lead, and ArcLink control cables.

STT and other advanced waveforms require precise voltage feedback from the arc to the power source to control the waveform accurately; the sense lead ensures this accuracy.

Yes, it is fully compatible with the Power Wave R-series (R450/R500) designed for robotic applications.

STT significantly reduces spatter and smoke and provides superior control over heat input, making it easier to weld open roots and thin materials without burn-through.

Yes, the K2921-1 is the CE (Conformité Européenne) marked version, meeting European safety and environmental standards.

CATALOGUE & SPEC SHEETS

Spec Sheet