K4587-045 - HyperFill Robotic 0.045 Twin-Wire Solution Kit

Revolutionize Robotic Welding with HyperFill

The Lincoln Electric K4587-045 HyperFill Robotic 045 ONE-PAK represents a paradigm shift in heavy fabrication and automated welding. Designed to maximize productivity without increasing system complexity, this package enables the patented HyperFill® twin-wire process on your robotic welding cell. By utilizing two smaller 0.045-inch wires to generate a single, larger weld puddle, HyperFill delivers the high deposition rates typically associated with tandem MIG or large-diameter cored wires, but with the ease of use and stability of a standard single-wire process.

Unmatched Productivity and Simplicity

Traditional high-deposition methods often require complex dual-torch setups, multiple power sources, or difficult-to-manage large diameter wires. The K4587-045 One-Pak eliminates these hurdles. It runs off a single standard power source (compatible Power Wave® systems) and a single wire feeder, feeding two wires through a specialized gun and contact tip. This innovative design creates a wide, smooth arc cone that bridges gaps effectively and lays down metal faster, significantly reducing cycle times for structural steel, heavy equipment, and general fabrication applications.

Seamless Robotic Integration

This One-Pak is specifically engineered for robotic applications, ensuring that the transition to high-productivity welding is seamless. The kit includes the necessary components to equip your robot for HyperFill, including the specialized torch assembly and drive roll systems designed to feed two wires simultaneously without tangling or feeding issues. Because the system uses a single contact tip, programming the Tool Center Point (TCP) remains as straightforward as a standard MIG setup, reducing setup time and programming complexity for operators.

Key Benefits for Fabrication

• High Deposition: Achieve deposition rates up to 20 lbs/hr (9 kg/hr) or more, depending on the application.
• Gap Bridging: The wider arc profile handles variable fit-up better than standard single-wire processes.
• Low Spatter: Despite the high energy, the arc remains stable and smooth, minimizing post-weld cleanup.

Equip your automation cell with the Lincoln Electric HyperFill Robotic One-Pak and experience the future of high-performance welding.