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K52172-1 - Lincoln Electric Seam Tracker System MA-20/MP-22

Packaging: 1 Per Ea
$22,228.01/EA $13,892.51/1 Per Ea only $13,892.51/EASave 37%

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OVERVIEW

Advanced Seam Tracking for Industrial Automation

The Lincoln Electric K52172-1 MA-20 Control and MP-22 Probe System represents a critical component in high-performance hard automation welding. Designed to address the common challenges of part variability, thermal distortion, and fixture misalignment, this tactile seam tracking system ensures that the welding arc remains precisely positioned in the joint throughout the entire weld cycle. By mechanically sensing the joint configuration, the system provides real-time feedback to motorized cross-slides, automatically correcting the torch position vertically and horizontally.

At the heart of the system is the MA-20 Control unit, which processes signals from the probe and translates them into corrective movements. It features a user-friendly interface that allows operators to fine-tune tracking sensitivity and response speeds, ensuring compatibility with various travel speeds and joint geometries. The control unit is built to integrate seamlessly with Lincoln Electric's broader ecosystem of automation equipment, including power sources and travel carriages, making it a versatile choice for integrators and fabrication shops alike.

The MP-22 Probe serves as the "fingers" of the operation. Constructed to endure the intense heat, spatter, and electromagnetic fields typical of heavy industrial welding, the probe utilizes durable tips to physically trace the weld seam. Whether utilized in Submerged Arc Welding (SAW) for heavy beam fabrication or Gas Metal Arc Welding (GMAW) for large vessel manufacturing, the MP-22 delivers consistent reliability. The system effectively minimizes the need for manual supervision, allowing operators to manage multiple arcs or focus on other critical tasks, thereby maximizing throughput and reducing rework costs associated with off-seam welds.

Investing in the K52172-1 system is an investment in quality assurance. By maintaining optimal electrode-to-work distance and lateral positioning, manufacturers can achieve superior bead profiles and penetration, meeting stringent code requirements with greater ease. This system is an essential upgrade for any facility looking to leverage the full potential of their hard automation welding investments.

Additional Information
Brand:Lincoln Electric
Packaging Description:pack of 1
System Type:Tactile Seam Tracking System
Control Unit:MA-20
Probe Unit:MP-22
Compatible Processes:SAW, GMAW, FCAW, GTAW
Application:Hard Automation, Beam Welding, Tank Fabrication

INCLUDED

  • MA-20 Control Unit
  • MP-22 Mechanical Probe
  • Interconnecting Cables
  • Mounting Hardware
  • Instruction Manual

APPLICATIONS

  • Structural Steel Beam Fabrication
  • Pressure Vessel and Tank Manufacturing
  • Shipbuilding and Marine Construction
  • Pipe Welding Automation
  • Heavy Equipment Manufacturing
  • General Hard Automation Cells

FAQ

The system provides tactile seam tracking for automated welding, automatically adjusting the torch position to follow the joint despite irregularities.

It is compatible with Submerged Arc (SAW), MIG (GMAW), Flux-Cored (FCAW), and TIG (GTAW) processes, provided the correct tips and setup are used.

No, the K52172-1 includes the MA-20 Control and MP-22 Probe. Motorized cross-slides are typically sold separately or are part of the existing automation carriage.

The MP-22 probe is designed with rugged industrial housing and heat-resistant materials to withstand the harsh environment near the welding arc.

Yes, the MA-20 Control unit features adjustments for sensitivity and deadband to optimize performance for different travel speeds and joint types.

It is a current generation system. Consult Lincoln Electric technical support for retrofitting advice regarding specific older legacy models.

Regular inspection of the probe tip for wear and ensuring the mechanical linkage moves freely are the primary maintenance tasks.

The MA-20 control typically integrates with the automation system's power distribution, but specific input voltage requirements should be verified in the manual.