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KP3496-3 - Lincoln Electric Statiflex HD Replacement Filter Cartridge (SBPP)

Packaging: 1 Per Ea
$507.68/EA $317.30/1 Per Ea only $317.30/EASave 37%

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OVERVIEW

Technical Overview of the Lincoln Electric KP3496-3

The Lincoln Electric KP3496-3 is a premium replacement filter cartridge engineered specifically for the Statiflex HD (Heavy Duty) fume extraction system. This component is critical for maintaining the operational efficiency and safety compliance of industrial welding environments. The cartridge utilizes Spunbond Polyester (SBPP) filter media, a material chosen for its superior mechanical properties and filtration efficiency compared to traditional cellulose or paper-based media.

In industrial hygiene applications, the integrity of the filter media is paramount. The SBPP media in the KP3496-3 features a uniform pore structure that effectively captures sub-micron particulate matter generated during welding, cutting, and grinding processes. Unlike depth-loading filters that can clog rapidly, the surface-loading characteristics of spunbond polyester allow for effective dust cake release. This is particularly important in systems equipped with pulse-cleaning mechanisms, as the media's durability allows it to withstand the mechanical stress of reverse-air pulses without tearing or degrading, thereby extending the interval between filter changes.

The cartridge is designed to maintain a low pressure drop across the filter face, ensuring that the Statiflex HD system operates at optimal suction velocity. A proper seal is guaranteed by the OEM manufacturing tolerances, preventing bypass leakage that could compromise air quality standards. The moisture resistance of the polyester material also makes this filter suitable for environments with varying humidity levels, preventing the media from swelling or collapsing. For facility managers and safety officers, utilizing the genuine KP3496-3 ensures that the fume extraction equipment performs to its rated specifications, protecting both the machinery and the workforce.

Installation of the KP3496-3 is straightforward, designed to minimize downtime during maintenance intervals. By maintaining the filtration efficiency, this cartridge helps facilities meet OSHA and other regulatory limits for permissible exposure to hazardous compounds found in welding fumes, such as hexavalent chromium and manganese.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
Filter Media:Spunbond Polyester (SBPP)
Compatible Model:Statiflex HD
Product Type:Replacement Filter Cartridge
Application:Fume Extraction

INCLUDED

  • 1x KP3496-3 Filter Cartridge SBPP
  • Installation Instructions

APPLICATIONS

  • Heavy-duty industrial welding environments
  • Automated welding cells
  • Maintenance and repair shops
  • Fabrication of stainless steel and high-alloy metals
  • Grinding and thermal cutting fume control

FAQ

The KP3496-3 is designed specifically for the Lincoln Electric Statiflex HD fume extraction system.

SBPP stands for Spunbond Polyester. It is a durable, synthetic filter material known for high filtration efficiency and excellent dust release properties.

Filter life depends on usage intensity and the type of welding. Replace the filter when the system's pressure alarm sounds or when you notice a significant drop in suction performance.

While Spunbond Polyester is a durable material, you should refer to the specific maintenance manual for your Statiflex HD to determine if washing is recommended or if the filter relies solely on pulse cleaning.

Yes, when used in a properly functioning Statiflex HD system, this filter is effective at capturing particulate matter from stainless steel welding, including hexavalent chromium.

Yes, the KP3496-3 is a genuine OEM replacement part manufactured by Lincoln Electric.

Yes, the Statiflex HD system with this filter is suitable for capturing grinding dust as well as welding fumes.

Polyester is stronger, resists moisture absorption, and typically offers longer service life because it surface-loads dust rather than trapping it deep inside the material, making it easier to clean.