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K52008-1010 - Lincoln Electric Seam Tracker 250 10x10 System with APC Control

Packaging: 1 Per Ea
$87,603.16/EA $54,751.98/1 Per Ea only $54,751.98/EASave 37%

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OVERVIEW

Complete Automated Seam Tracking Solution

The Lincoln Electric Seam Tracker™ 250 10 x 10 System with APC One-Pak© (K52008-1010) is a premier solution for automating torch positioning in heavy industrial environments. Designed to integrate seamlessly with Submerged Arc (SAW), MIG (GMAW), Flux-Cored (FCAW), and TIG (GTAW) processes, this system ensures the welding torch follows the joint with precision, regardless of workpiece irregularities or thermal distortion. The "One-Pak" configuration simplifies procurement by bundling every essential component—including the cross slide, controller, pendant, cables, and sensor assembly—into a single order number, ensuring compatibility and readiness right out of the box.

Advanced Programming Control (APC)

At the heart of this package is the Advanced Programming Control (APC). Unlike standard controllers, the APC offers enhanced flexibility for complex automation needs. It allows operators to program the entire weld cycle using either position-based or time-based configurations. The unit can store up to 19 distinct weld sequence programs, making it incredibly efficient for facilities that switch between different part geometries or welding procedures. The included pendant features a 10-foot cable, providing operators with the freedom to adjust settings safely away from the immediate weld zone.

Robust Mechanical Design

The system features the CS250 Cross Slide, which provides a generous 10-inch by 10-inch (254 mm x 254 mm) stroke area. This range of motion is critical for accommodating large weldments found in shipbuilding, pressure vessel manufacturing, and structural steel fabrication. The tactile sensor tip physically traces the joint, sending immediate feedback to the motorized slides to correct the torch position in real-time. This mechanical reliability ensures consistent weld penetration and bead appearance, significantly reducing the cost of rework and manual supervision.

Integration and Versatility

Lincoln Electric has engineered this system for broad compatibility. It integrates easily with a wide range of power sources, wire feeders, and travel carriages. Whether you are retrofitting an existing column and boom or outfitting a new gantry system, the Seam Tracker 250 provides the adaptability required for modern manufacturing. The included mounting kits and five-axis probe bracket allow for precise alignment of the sensor tip to the torch, ensuring that the arc stays exactly where it needs to be.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
System Type:Tactile Seam Tracking System
Cross Slide Stroke:10 in x 10 in (254 mm x 254 mm)
Control Type:Advanced Programming Control (APC)
Compatible Processes:SAW, GMAW, FCAW, GTAW
Program Storage:Up to 19 Weld Sequences

INCLUDED

  • K52021-1 Advanced Programming Control (APC)
  • K52023-1 Advanced Process Pendant w/ 10 ft (3 m) Cable
  • K52033-1 Cable 4 ft (1.2 m)
  • K52030-1 Cable 10 ft (3 m)
  • K52014-1010 CS250 Cross Slide 10 x 10 (254 x 254)
  • K52019-1 Seam Sensor Assembly
  • KP52026-1 Five Axis Probe Bracket
  • KP52027-1 Weld Torch Mounting Kit
  • KP52029-1 Sensor Insulator
  • KP52028-1 Seam Sensor Tip PT012 1/8 in (3.2 mm)

APPLICATIONS

  • Pressure Vessel Manufacturing
  • Shipbuilding and Marine Repair
  • Structural Steel Fabrication
  • Pipe and Tube Mills
  • Heavy Equipment Manufacturing
  • Railcar Fabrication
  • Tank and Silo Welding
  • General Heavy Fabrication

FAQ

The One-Pak includes the APC Controller (K52021-1), Process Pendant (K52023-1), CS250 10x10 Cross Slide (K52014-1010), Seam Sensor Assembly, various cables (4ft and 10ft), a 5-axis probe bracket, torch mounting kit, sensor insulator, and a sensor tip.

The CS250 Cross Slide provided in this system has a stroke length of 10 inches (254 mm) for both the vertical and horizontal axes.

It is compatible with Submerged Arc Welding (SAW), Gas Metal Arc Welding (GMAW/MIG), Flux-Cored Arc Welding (FCAW), and Gas Tungsten Arc Welding (GTAW/TIG).

The APC allows for more sophisticated automation, including the ability to program entire weld cycles based on position or time and store up to 19 different weld sequence programs for quick recall.

No, the primary purpose of the Seam Tracker is to automatically adjust the torch position in real-time by using a tactile probe to follow the joint, eliminating the need for constant manual correction.

No, the packages are supplied unassembled, allowing for flexible installation configuration on your specific welding fixture or manipulator.

It is widely used in heavy fabrication industries such as shipbuilding, pressure vessel manufacturing, pipe mills, railcar fabrication, and heavy equipment production.

The tactile sensor tip physically rides in the weld joint ahead of the torch. Any deviation in the joint path moves the sensor, which signals the motorized cross slide to adjust the torch position accordingly.

CATALOGUE & SPEC SHEETS

Spec Sheet