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K52005-0303 - Lincoln Seam Tracker 40 APC System 3x3 Slide

Packaging: 1 Per Ea
$60,807.04/EA $38,004.40/1 Per Ea only $38,004.40/EASave 37%

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OVERVIEW

Advanced Tactile Seam Tracking Automation

The Lincoln Electric Seam Tracker™ 40 3 x 3 System with APC One-Pak© (K52005-0303) is a comprehensive hard automation solution designed to deliver precise torch positioning for continuous welding applications. This system utilizes a tactile sensor probe that physically tracks the weld joint, mechanically signaling the motorized cross slide to adjust the torch position in real-time. This ensures that the arc remains perfectly aligned with the seam, regardless of minor part deviations or thermal distortion during the welding process. The "3 x 3" designation refers to the cross slide's travel capacity, offering 3 inches of horizontal and 3 inches of vertical adjustment range, making it ideal for standard structural and pipe fabrication tasks.

At the heart of this package is the Advanced Programming Control (APC). Unlike standard controls, the APC allows for sophisticated management of the entire weld cycle. Operators can program sequences based on position or time, managing start delays, crater fill, and overlap with high precision. The unit supports the storage of up to 19 distinct weld schedules, allowing for rapid changeovers between different part geometries. The system is engineered for versatility, supporting Submerged Arc (SAW), Gas Metal Arc (GMAW), Flux-Cored (FCAW), and Gas Tungsten Arc (GTAW) processes. Its integration capabilities are extensive, allowing it to interface seamlessly with a wide range of power sources and wire feeders, not limited to Lincoln Electric equipment.

The One-Pak configuration simplifies procurement by bundling all essential components into a single SKU. This includes the CS40 cross slide, the APC control box, the remote process pendant with a 10-foot cable, the complete seam sensor assembly, mounting brackets, insulators, and a standard 1/8-inch sensor tip. This turnkey approach ensures that integrators and facility managers have all the necessary hardware to install and commission the tracking system immediately.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
System Type:Tactile Seam Tracking System
Cross Slide Stroke:3 in x 3 in (76 mm x 76 mm)
Control Type:Advanced Programming Control (APC)
Compatible Processes:Submerged Arc (SAW), GMAW (MIG), FCAW (Flux-Cored), GTAW (TIG)
Program Storage:Up to 19 Weld Sequences

INCLUDED

  • K52021-1 Advanced Programming Control (APC)
  • K52023-1 Advanced Process Pendant with 10 ft (3 m) Cable
  • K52033-1 Cable 4 ft (1.2 m)
  • K52013-0303 CS40 Cross Slide 3 x 3 (76 x 76 mm)
  • K52019-1 Seam Sensor Assembly
  • KP52026-1 Five Axis Probe Bracket
  • KP52027-1 Weld Torch Mounting Kit
  • KP52029-1 Sensor Insulator
  • KP52028-1 Seam Sensor Tip
  • PT012 1/8 in (3.2 mm) Tip

APPLICATIONS

  • Heat Exchangers and Pressure Vessels
  • Heavy Equipment Manufacturing
  • High Pressure Piping and Process Piping
  • Marine Fabrication, Shipbuilding, and Offshore Structures
  • Railcar Fabrication
  • Structural Steel Fabrication
  • Robotics and Hard Automation Cells
  • Petrochemical Industry Applications

FAQ

The CS40 cross slide included in this system has a travel range of 3 inches (76 mm) in both the horizontal and vertical axes.

It is compatible with Submerged Arc (SAW), Gas Metal Arc (GMAW), Flux-Cored (FCAW), and Gas Tungsten Arc (GTAW) welding processes.

The APC (Advanced Programming Control) allows operators to program the entire weld cycle sequence (position-based or time-based) and store up to 19 different weld programs.

No, the system has widespread integration capability and can be built around almost any welding power source, feeder, or control group.

The package includes the APC control, process pendant, 3x3 cross slide, seam sensor assembly, mounting brackets, cables, sensor insulator, and a sensor tip.

It uses a tactile sensor tip that physically rides in the weld joint. Movement of the tip is translated into electrical signals that drive the cross slide motors to correct the torch position.

Yes, the system uses replaceable sensor tips (like the included PT012) to match different joint configurations and replace worn tips.

CATALOGUE & SPEC SHEETS

Spec Sheet