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K52004-0303 - Lincoln Seam Tracker 40 Standard System 3x3 Stroke One-Pak

Packaging: 1 Per Ea
$50,140.38/EA $31,337.74/1 Per Ea only $31,337.74/EASave 37%

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OVERVIEW

Advanced Tactile Seam Tracking Automation

The Lincoln Electric Seam Tracker™ 40 Standard System One-Pak© (K52004-0303) is a comprehensive solution designed to bring precise automation to industrial welding environments. Engineered for high-demand applications, this system utilizes tactile sensing technology to physically track the weld joint, ensuring the torch remains perfectly positioned relative to the workpiece. This specific configuration features the CS40 Cross Slide with a 3-inch by 3-inch (76mm x 76mm) stroke, providing ample range of motion for standard joint variations. With a load capacity of 40 lbs (18 kg) at 6 inches from the faceplate, the CS40 slide is robust enough to carry heavy submerged arc torches or tandem MIG setups without compromising accuracy.

The One-Pak concept simplifies the procurement process by bundling all essential components into a single SKU. This package includes the K52020-1 Standard Control unit, which offers intuitive operation for streamlined setup, and the K52022-1 Standard Pendant with a 10-foot cable for convenient remote adjustments. The system is highly versatile, supporting a wide array of welding processes including Submerged Arc (SAW), Gas Metal Arc Welding (GMAW), Flux-Cored Arc Welding (FCAW), and Gas Tungsten Arc Welding (GTAW). By automating the tracking process, the Seam Tracker™ 40 significantly reduces the need for manual torch manipulation, thereby minimizing operator fatigue and human error.

Integration is a key strength of the Seam Tracker™ 40. It is designed to interface seamlessly with almost any welding power source, wire feeder, or control group, making it an ideal retrofit for existing hard automation fixtures or new robotic cells. The included K52019-1 Seam Sensor Assembly and KP52026-1 Five Axis Probe Bracket allow for precise sensor tip positioning, ensuring the system can adapt to complex joint geometries. Whether utilized in pressure vessel fabrication, beam welding, or pipe mills, this system delivers the consistency and quality required by modern industry standards.

Additional Information
Brand:Lincoln Electric
Packaging Description:pack of 1
System Type:Tactile Seam Tracking System
Cross Slide Model:CS40
Stroke Length:3 in x 3 in (76 mm x 76 mm)
Load Capacity:40 lbs (18 kg) @ 6 in (152 mm) from faceplate
Control Type:Standard Control
Compatible Processes:Submerged Arc (SAW), GMAW, FCAW, GTAW

INCLUDED

  • K52020-1 Standard Control
  • K52022-1 Standard Pendant w/ 10 ft (3 m) Cable
  • K52033-1 Cable 4 ft (1.2 m)
  • K52013-0303 CS40 Cross Slide 3 x 3 (76 x 76)
  • K52019-1 Seam Sensor Assembly
  • KP52026-1 Five Axis Probe Bracket
  • KP52027-1 Weld Torch Mounting Kit
  • KP52029-1 Sensor Insulator
  • KP52028-1 Seam Sensor Tip (PT012 1/8 in / 3.2 mm)

APPLICATIONS

  • Pressure Vessel Fabrication
  • Heavy Equipment Manufacturing
  • Shipbuilding and Marine Repair
  • Pipe and Tube Mills
  • Structural Steel Beam Welding
  • Railcar Fabrication
  • Oil & Gas Tank Manufacturing
  • Automated Hard Facing

FAQ

The One-Pak (K52004-0303) includes the Standard Control, Standard Pendant, CS40 Cross Slide (3x3 stroke), Seam Sensor Assembly, mounting brackets, cables, and a sensor tip.

The CS40 cross slide has a load capacity of 40 lbs (18 kg) at a distance of 6 inches (152 mm) from the faceplate.

It is compatible with Submerged Arc (SAW), GMAW (MIG), FCAW (Flux-Cored), and GTAW (TIG) welding processes.

No, the Standard Control included in this package is designed for ease of use and does not require complex programming like the Advanced Programming Control (APC) models.

The cross slide provides 3 inches (76 mm) of travel for both the horizontal and vertical axes.

Yes, the Seam Tracker systems have widespread integration capability and can be built around almost any welding power source or feeder.

The tactile sensor physically contacts the weld joint to detect its position, allowing the system to automatically adjust the torch to maintain proper alignment.

Yes, the system uses replaceable seam sensor tips. This package includes a standard 1/8 inch (3.2 mm) tip (KP52028-1).

CATALOGUE & SPEC SHEETS

Spec Sheet