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K52004-0606 - Lincoln Electric Seam Tracker 40 Standard System 6x6 Stroke

Packaging: 1 Per Ea

Sorry, product has been discontinued by the vendor.

OVERVIEW

Precision Automation for Heavy Fabrication

The Lincoln Electric Seam Tracker™ 40 Standard System One-Pak© (K52004-0606) is an engineered solution designed to bring high-precision automated tracking to heavy industrial welding environments. This system utilizes tactile sensing technology to physically track the weld joint, ensuring the torch remains in the optimal position regardless of part fit-up variations or thermal distortion. By maintaining a constant tip-to-work distance and precise lateral alignment, the Seam Tracker 40 significantly improves weld quality and consistency in processes such as Submerged Arc (SAW), Gas Metal Arc (GMAW), Flux-Cored (FCAW), and Gas Tungsten Arc (GTAW).

The core of this package is the CS40 Cross Slide assembly, which offers a robust 40-pound load capacity (rated at 6 inches from the faceplate) and a generous 6-inch by 6-inch stroke range. This allows for substantial adjustment in both vertical and horizontal axes, accommodating large workpieces and significant joint deviations. The system is controlled by the K52020-1 Standard Control, a user-friendly interface that simplifies setup and operation, making it accessible even for operators with limited programming experience. The included pendant provides convenient remote adjustments, enhancing operator safety and ergonomics.

Designed for integration, the Seam Tracker 40 can be easily retrofitted to existing welding manipulators, side beams, or custom fixtures. The One-Pak configuration streamlines procurement by including all necessary mounting brackets, cables, and the essential sensor assembly with a 5-axis probe bracket. This ensures that the tactile probe can be positioned accurately relative to the torch, providing reliable feedback to the control unit which instantly corrects the slide position. For industries requiring rigorous quality standards—such as pressure vessel manufacturing, shipbuilding, and pipe fabrication—this system reduces rework and scrap by eliminating human error in torch positioning.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
System Type:Tactile Seam Tracking
Cross Slide Stroke:6 in x 6 in
Load Capacity:40 lbs
Control Type:Standard Control
Compatible Processes:SAW, GMAW, FCAW, GTAW
Sensor Type:Tactile Probe

INCLUDED

  • K52020-1 Standard Control
  • K52022-1 Standard Pendant w/ 10 ft (3 m) Cable
  • K52033-1 Cable 4 ft (1.2 m)
  • K52013-0303 CS40 Cross Slide 6 x 6 (152 x 152)
  • K52019-1 Seam Sensor Assembly
  • KP52026-1 Five Axis Probe Bracket
  • KP52027-1 Weld Torch Mounting Kit
  • KP52029-1 Sensor Insulator
  • KP52028-1 Seam Sensor Tip PT012 1/8 in (3.2 mm)

APPLICATIONS

  • Heat Exchangers and Pressure Vessels
  • Heavy Equipment Manufacturing
  • Structural Steel Fabrication
  • High Pressure and Process Piping
  • Marine Fabrication, Shipbuilding, and Offshore Repair
  • Oil & Gas and Petrochemical Industry
  • Railcar Fabrication
  • Robotics and Hard Automation Cells

FAQ

The CS40 Cross Slide in this system has a load capacity of 40 lbs (18 kg) when the weight is centered 6 inches (152 mm) from the faceplate.

The system is compatible with SAW (Submerged Arc), GMAW (MIG), FCAW (Flux-Cored), and GTAW (TIG) welding processes.

No, the One-Pak includes the tracking system components (slides, control, sensor, cables). It is designed to integrate with your existing welding power source and feeder.

The sensor uses a durable tip that physically rides in the weld joint. As the joint moves, the tip detects the change and signals the cross slides to adjust the torch position instantly.

This specific model (K52004-0606) features a 6-inch (152 mm) horizontal stroke and a 6-inch (152 mm) vertical stroke.

No, this package comes with the Standard Control, which is designed for ease of use without complex programming. It is very operator-friendly.

Yes, since the sensor is tactile (mechanical) and not optical, it works effectively on all materials including aluminum, stainless steel, and mild steel, regardless of surface reflection.

The probe tips are consumable items and are easily replaceable. The system comes with a standard tip, and various shapes are available for different joint types.

CATALOGUE & SPEC SHEETS

Spec Sheet