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KP3496-1 - Lincoln Electric Statiflex Replacement Filter Cartridge KP3496-1

Packaging: 1 Per Ea
$378.04/EA $236.28/1 Per Ea only $236.28/EASave 37%

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OVERVIEW

Optimized Filtration for Industrial Environments

The Lincoln Electric KP3496-1 Filter Cartridge is a critical maintenance component designed for the Statiflex line of stationary fume extraction systems. Engineered with a composite media consisting of cellulose and polyester (Paper/Poly), this filter offers a robust solution for capturing particulate matter generated during welding and metal fabrication processes. The blending of polyester with cellulose fibers enhances the structural integrity of the pleats, preventing collapse under airflow pressure and improving resistance to ambient humidity compared to standard paper filters. This ensures consistent pressure drop characteristics throughout the filter's service life, allowing the extraction unit to maintain optimal face velocity at the extraction hood.

For facility managers and safety compliance officers, maintaining the efficiency of fume extraction systems is paramount to meeting OSHA permissible exposure limits (PELs) for hexavalent chromium, manganese, and other welding fume constituents. The KP3496-1 provides a reliable filtration tier that effectively separates particulate from the airstream before recirculating or exhausting the air. Its large surface area design maximizes the dust holding capacity, thereby extending the intervals between required maintenance and reducing total cost of ownership. This cartridge is specifically dimensioned for a perfect seal within Statiflex 200-M and 400-MS units, preventing bypass leakage that could compromise air quality.

Regular replacement of the filter cartridge is essential for the longevity of the vacuum motor and the protection of personnel. As the filter loads, static pressure increases; the KP3496-1 is designed to handle these loads efficiently up to its saturation point. This product represents the standard filtration option for the Statiflex series, balancing high filtration efficiency with economical operation for general fabrication shops, vocational schools, and maintenance departments.

Additional Information
Brand:Lincoln Electric
Packaging Description:1 Per Ea
Filter Type:Cartridge
Media Material:Cellulose/Polyester Blend
Compatibility:Statiflex 200-M, Statiflex 400-MS
Application:Welding Fume Extraction
Filtration Efficiency:Standard Efficiency

INCLUDED

  • (1) Filter Cartridge (Paper/Poly Media)
  • Installation Instructions

APPLICATIONS

  • General MIG and TIG welding fabrication
  • Maintenance and repair operations
  • Vocational welding training centers
  • Light to medium duty grinding dust extraction
  • Stationary welding booths

FAQ

This filter cartridge is designed for Lincoln Electric Statiflex stationary fume extraction units, specifically the Statiflex 200-M and Statiflex 400-MS systems.

No, the KP3496-1 is a disposable paper/poly filter. Washing it will damage the media and compromise its filtration efficiency. It should be replaced when saturated.

The media is a blend of cellulose (paper) and polyester. This combination provides better durability and moisture resistance than pure cellulose filters.

Most Statiflex units have a filter saturation indicator or a pressure gauge. When the indicator signals or you notice a significant drop in suction at the hood, it is time to replace the cartridge.

While the filter captures particulate matter including those containing hexavalent chromium, specific regulatory compliance depends on the entire system's efficiency and the specific exposure levels. Always monitor air quality to ensure compliance.

The KP3496-1 is the standard Paper/Poly filter. Lincoln Electric may offer other variations with different surface areas or coatings for specific applications, but this is the standard replacement.

Check for leaks in the hose, obstructions in the arm, or ensure the new filter is seated correctly. If the problem persists, the motor or other components may need inspection.