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040215 - Miller Standard 6-Inch Spot Welding Tongs (Pair)

Packaging: 1 PER EA
$303.89/EA $183.38/1 PER EA only $183.38/EASave 40%

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OVERVIEW

Genuine Miller Replacement Spot Welding Tongs

The Miller 040215 Standard 6-Inch Spot Welding Tongs are an essential accessory for professionals utilizing Miller's renowned line of portable resistance spot welders. Sold as a pair, these tongs are designed to replace worn or damaged tips on the MSW and LMSW series machines, including the popular MSW-41 and LMSW-52 models. Maintaining the condition of your spot welding tongs is critical for achieving consistent, high-quality welds, as the tips are responsible for both delivering the electrical current and applying the necessary mechanical pressure to the workpiece.

Constructed from a durable, high-conductivity copper alloy, these tongs are engineered to withstand the intense heat and physical stress associated with resistance welding. The 6-inch length is the standard configuration for these machines, offering a versatile balance between reach and leverage, making them suitable for a wide variety of sheet metal fabrication tasks. Whether you are working on HVAC ducting, auto body repair, or general metal enclosure fabrication, these standard tongs provide the geometry needed to access common joints effectively.

Installation is straightforward, ensuring minimal downtime in your production environment. Because spot welding relies heavily on the surface area and condition of the contact tips, replacing old, mushroomed, or pitted tongs with genuine Miller 040215 replacements restores the machine's efficiency. Poor tip condition can lead to weak welds or excessive sparking; therefore, keeping a spare pair of these 6-inch tongs on hand is a best practice for any shop relying on portable spot welding equipment.

Key Features and Benefits

  • Perfect Fit: Designed exclusively for Miller portable spot welders, ensuring secure clamping and proper alignment.
  • Optimal Conductivity: High-quality copper alloy maximizes current transfer for strong, reliable nuggets.
  • Standard Reach: The 6-inch length covers the majority of standard spot welding applications.
  • Durability: Built to resist deformation under clamping pressure and heat.
Additional Information
Brand:Miller
Packaging Description:pack-of-2
Product Type:Spot Welding Tongs
Length:6 in
Compatible Models:LMSW-52, LMSW-52T, MSW-41, MSW-41T
Material:Copper Alloy
Cooling Method:Air Cooled

INCLUDED

  • 2 x Standard 6-Inch Spot Welding Tongs (1 Pair)

APPLICATIONS

  • HVAC ductwork fabrication and assembly
  • Automotive body panel repair and restoration
  • Sheet metal enclosure manufacturing
  • Wire cage and furniture assembly
  • General light-duty metal fabrication
  • Maintenance and repair operations (MRO)

FAQ

These tongs are compatible with Miller MSW-41, MSW-41T, LMSW-52, and LMSW-52T portable spot welders.

These are the standard 6-inch (152 mm) length tongs.

The package contains a pair (2) of tongs, enough to replace both the top and bottom arms on one machine.

No, the Miller 040215 tongs are air-cooled, designed for the portable air-cooled spot welder series.

Yes, these standard copper alloy tongs can be used for spot welding mild steel, galvanized steel, and stainless steel, provided the machine settings are correct.

Yes, over time the tips may mushroom or become pitted. They should be dressed with a file or tip dresser to maintain the correct diameter for optimal welds.

Yes, Miller offers tongs in lengths up to 18 inches (e.g., 12-inch or 18-inch versions) for applications requiring deeper reach, though clamping pressure decreases as length increases.

They are manufactured from a high-conductivity copper alloy designed specifically for resistance welding durability.