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137546011 - Miller WC-115A Spool Gun Control Box with Contactor

Packaging: 1 PER EA
$5,295.75/EA $3,724.66/1 PER EA only $3,724.66/EASave 30%

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OVERVIEW

Miller WC-115A Weld Control with Contactor - 137546011

The Miller WC-115A Weld Control with Contactor (SKU: 137546011) is a specialized interface unit designed to connect Miller Spoolmatic® 15A and 30A spool guns to a variety of power sources. This unit is engineered to operate on 115 VAC, making it highly adaptable to shop environments and field applications where standard auxiliary power is available. Its primary function is to translate the output of the welding power source into the precise control signals required for high-performance aluminum wire feeding.

One of the defining technical characteristics of the WC-115A is its dual-mode operational capability. It is designed primarily for Constant Current (CC) DC power sources, where the control circuit functions in a voltage-sensing mode. However, it is equally effective when paired with Constant Voltage (CV) power sources or DC engine drives that supply 115 VAC. When connected to a CV source, the unit automatically functions as a constant-speed circuit. This versatility allows fabricators to utilize existing power sources for aluminum spool gun welding without investing in dedicated aluminum welding machines.

The integrated contactor is a critical safety and operational feature. It allows the welding wire to remain electrically "cold" until the gun trigger is depressed, preventing accidental arcing and enhancing operator safety. The unit also features advanced motor control logic, including wire run-in control and drive motor acceleration control. These features ensure optimum arc starting performance by regulating the speed at which the wire hits the workpiece, reducing spatter and burnback issues common in aluminum welding.

Physically, the unit is built for industrial durability. It comes equipped with a 10-foot (3 meter) wall-type plug power cord, offering significant reach and dexterity within the welding environment. The chassis is robust, designed to withstand the rigors of heavy-duty use. With a shipping weight of approximately 24 lbs and dimensions of 12" x 16" x 24", it is portable enough to be moved around the shop or mounted on a cart. The WC-115A is the standard interface solution for professional welders requiring reliable Spoolmatic operation across diverse power equipment fleets.

Additional Information
Brand:Miller
Packaging Description:1-per-ea
Input Voltage:115 VAC
Product Type:Weld Control with Contactor
Compatibility:Spoolmatic 15A, Spoolmatic 30A
Control Modes:CC (Voltage-Sensing), CV (Constant-Speed)
Cord Length:10 ft (3 m)
Weight:24 lbs

INCLUDED

  • 1 x WC-115A Weld Control Unit
  • 1 x Built-in Contactor
  • 1 x 10-foot (3 m) Power Cord with Wall-type Plug
  • 1 x Owner's Manual

APPLICATIONS

  • Aluminum Welding Fabrication
  • Field Maintenance and Repair
  • Construction Sites using Engine Drives
  • Automotive and Marine Repair
  • Manufacturing requiring Spool Gun flexibility
  • Sign Manufacturing

FAQ

The WC-115A is designed primarily for CC/DC power sources but can also be used with CV power sources or DC engine drives, provided they supply 115 VAC auxiliary power.

Yes, the unit operates on 115 VAC. It comes with a 10-foot power cord and a standard wall-type plug.

This control is specifically designed for use with the Miller Spoolmatic® 15A and Spoolmatic® 30A spool guns.

The contactor de-energizes the welding wire when the trigger is not pulled, ensuring the wire is electrically 'cold' for safety and to prevent accidental arcing.

On a CC source, the circuit functions in a voltage-sensing mode. On a CV source, it functions as a constant-speed circuit.

Yes, it features wire run-in control and drive motor acceleration control to ensure optimum arc starting performance.

The internal SKU is MIL137546011.

The unit weighs approximately 24 lbs.

CATALOGUE & SPEC SHEETS

Spec Sheet