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0370250005 - ESAB CI-15 Conventional Idler Turning Roll 7.5T

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

OVERVIEW

Heavy-Duty Positioning for Industrial Fabrication

The ESAB CI-15 Idler Roller Bed is a critical component in the automation of circumferential welding processes for heavy cylindrical vessels. Designed to work in tandem with a powered drive unit, this idler unit provides the passive support necessary to rotate pipes, tanks, and pressure vessels smoothly and consistently. With a substantial load capacity of 7.5 tons, the CI-15 is engineered to handle the rigorous demands of industrial environments, including shipyards, pressure vessel fabrication shops, and pipeline construction facilities.

Constructed from high-grade steel, the frame of the CI-15 offers exceptional rigidity, preventing deflection under load which is crucial for maintaining weld seam alignment. The unit features adjustable wheel spacing, allowing operators to easily reconfigure the bed to accommodate a wide variety of workpiece diameters. This versatility makes it an invaluable asset for shops that handle diverse project specifications. The adjustment mechanism is typically a robust bolt or pin system, ensuring that once set, the wheels remain securely in place during operation.

The wheels themselves are designed to support heavy loads while minimizing rolling resistance. Depending on the specific configuration, they may feature durable rubber or polyurethane tires that provide necessary grip and protect the workpiece surface from marring, or steel wheels for high-temperature or extreme load applications. By utilizing the CI-15 Idler in your production line, you ensure that the workpiece remains stable and level, enabling the use of automated welding processes such as Submerged Arc Welding (SAW) or mechanized MIG/MAG, resulting in higher deposition rates and superior weld quality.

Integration of the ESAB CI-15 into your workflow reduces the need for constant crane usage to reposition parts, thereby enhancing shop safety and efficiency. It is a dedicated solution for fabricators seeking to optimize their welding logistics and achieve consistent, high-quality results on large-scale cylindrical projects.

Additional Information
Packaging Description:pack of 1
Item:Roller Bed Idler
Load Capacity:7.5 Ton
Model:CI-15
Type:Idler Unit
Application:Pipe Welding, Tank Fabrication, Vessel Positioning
----- new values below ----
Model:CI-15
Type:Idler Unit
Application:Pipe Welding, Tank Fabrication, Vessel Positioning
Brand:ESAB
Item:Roller Bed Idler
Load Capacity:7.5 Ton

INCLUDED

  • 1 x CI-15 Idler Roller Bed Unit
  • Wheel Assembly
  • Frame Base
  • Mounting Hardware

APPLICATIONS

  • Pressure vessel fabrication
  • Large diameter pipe welding
  • Tank manufacturing
  • Wind tower production
  • Shipyard component fabrication
  • Hardfacing and cladding operations

FAQ

The CI-15 Idler Roller Bed has a load capacity of 7.5 tons.

No, this is an idler unit. It is passive and free-wheeling, designed to support the workpiece while a separate driver unit provides the rotation.

A driver unit contains the motor and gearbox to rotate the wheels and the workpiece. An idler unit is non-powered and simply supports the weight of the vessel at the other end, allowing it to roll freely.

Yes, the wheel spacing on the CI-15 is adjustable to accommodate different vessel diameters, typically via a bolt or pin positioning system on the frame.

It is suitable for any circumferential welding process, including Submerged Arc Welding (SAW), MIG/MAG, TIG, and manual Stick welding.

No, this SKU is for the Idler unit only. The drive unit must be purchased separately.

The primary application is positioning cylindrical objects like pipes and tanks for rotation during welding or painting.

While the unit is heavy and stable, for maximum safety and stability with heavy eccentric loads, securing the frame to the floor is often recommended.