0155972880 - ESAB A6 Strip Cladding Conversion Kit 30-100mm

Technical Overview of the ESAB A6 Strip Cladding Kit

The ESAB A6 Strip Cladding Kit (SKU: 0155972880) is a critical automation accessory designed to expand the capabilities of the renowned ESAB A6 modular welding head system. This conversion kit is engineered to transform a standard A6 wire feed unit—typically used for single or twin-wire Submerged Arc Welding (SAW)—into a specialized strip cladding head. By replacing the standard wire straightening and contact units with this assembly, operators can feed flat strip electrodes ranging from 30mm to 100mm in width. This capability is essential for industries requiring high-deposition surfacing, such as the fabrication of pressure vessels, chemical reactors, and heavy wall piping where corrosion-resistant overlays are mandatory.

The kit includes robust feed rollers and contact jaws specifically designed to handle the geometry of strip electrodes. Unlike wire, strip electrodes require uniform pressure across their entire width to ensure consistent current transfer and stable arc characteristics. The ESAB A6 Strip Cladding Kit achieves this through precision-machined contact surfaces and heavy-duty tensioning mechanisms. It is compatible with both Submerged Arc Strip Cladding and Electroslag Strip Cladding (ESW) processes. The ESW process, in particular, benefits from this wide-strip capability, offering higher deposition rates and lower dilution levels compared to standard wire processes. This makes the kit an indispensable tool for engineering firms looking to maximize the utility of their existing A6 automation capital.

Installation is straightforward due to the modular nature of the A6 system. The kit integrates seamlessly with the existing beam or tractor mounting, utilizing the A6's powerful drive motor to feed the strip. This eliminates the need for a completely separate welding head for cladding operations, providing a cost-effective solution for multi-process fabrication shops. The components are built to withstand the high heat and duty cycles associated with continuous automated welding environments.