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95151110 - Tweco L-1110 Mechanical Ball-Point Lug for 1/0-4/0 Cable

Packaging: pack of 1
$63.42/EA $46.32/pack of 1 only $46.32/EASave 27%

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OVERVIEW

High-Efficiency Mechanical Connection for Heavy-Duty Welding

The Tweco 95151110 (Model L-1110) Ball-Point Lug represents a premium solution for terminating welding cables ranging from 1/0 to 4/0 AWG. Engineered for professional industrial environments, this lug utilizes Tweco's signature ball-point screw technology. Unlike traditional flat-end set screws that can shear and damage fine copper strands during tightening, the ball-point screw applies radial pressure, spreading the strands firmly against the lug body. This ensures a gas-tight mechanical bond that maximizes electrical conductivity and minimizes resistance-generated heat.

Manufactured from a high-grade copper alloy, the L-1110 offers exceptional current carrying capacity, making it ideal for high-amperage welding circuits. The body features a 17/32-inch stud hole, perfectly sized for standard 1/2-inch output studs found on most industrial power sources and wire feeders. The flat bottom surface of the lug is machined to provide optimal surface area contact, further reducing voltage drop at the connection point.

Installation is straightforward and requires no specialized crimping tools or soldering equipment—only a 7/32" hex wrench is needed. This makes the L-1110 an excellent choice for field repairs or shop setups where flexibility and speed are paramount. The mechanical nature of the connection also means the lug is fully reusable; if a cable becomes damaged, it can be removed and the lug re-installed on a fresh section of cable, providing long-term value and reduced waste.

Additional Information
Brand:ESAB
Packaging Description:1 per each
Model:L-1110
Cable Capacity:1/0 AWG, 2/0 AWG, 3/0 AWG, 4/0 AWG
Stud Hole Size:17/32 in (13.5 mm)
Connection Type:Mechanical Ball-Point Screw
Material:Copper Alloy
Installation Tool:7/32 in Hex Wrench

INCLUDED

  • 1x Tweco L-1110 Ball-Point Cable Lug
  • 1x Ball-Point Set Screw

APPLICATIONS

  • Terminating welding power cables to machine output studs
  • Connecting ground cables to work clamps
  • Field repair of damaged cable ends
  • Custom length welding lead fabrication
  • connection of jumper cables in battery banks (industrial)

FAQ

The L-1110 lug is designed to accommodate welding cables ranging from 1/0 AWG to 4/0 AWG.

It features a 17/32-inch hole, which is designed to fit standard 1/2-inch studs commonly found on welding power sources.

No, this is a mechanical lug. It uses a ball-point screw that is tightened with a hex wrench (Allen key), so no crimping tool is required.

The ball-point screw compresses the copper strands without shearing or cutting them, ensuring a better electrical connection and preserving the integrity of the cable.

Yes, because it uses a mechanical screw connection, you can loosen the screw, remove the old cable, and install a new one using the same lug.

The lug is manufactured from a high-conductivity copper alloy to ensure efficient power transfer and resistance to oxidation.

While physically it may fit, mechanical copper lugs are generally recommended for copper cable. Using aluminum cable in a copper mechanical lug can lead to galvanic corrosion unless specific inhibitors are used. Always check local electrical codes.