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W7003090 - Lincoln Electric 24V DC Cooling Fan for 161/201TS Welders

Packaging: pack of 1
$93.73/EA $68.29/pack of 1 only $68.29/EASave 27%

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OVERVIEW

Technical Overview of the W7003090 Replacement Fan

The Lincoln Electric W7003090 is a specialized 24V DC cooling fan designed for the maintenance and repair of specific inverter-based welding power sources, notably the 161 and 201TS series. In modern welding equipment, thermal management is critical. Inverter components, such as IGBTs and diodes, generate significant heat during the welding process. The cooling fan is the primary active mechanism for dissipating this heat, ensuring the machine can maintain its rated duty cycle and preventing catastrophic thermal failure.

This component is an OEM (Original Equipment Manufacturer) part, ensuring exact electrical and mechanical compatibility. Unlike generic fans which may have differing impedance, airflow characteristics (CFM), or connector types, the W7003090 is engineered to interface directly with the control boards of the 161 and 201TS units. It operates on a 24V DC circuit, a common control voltage in compact inverter designs, providing consistent speed and airflow independent of minor fluctuations in the main input power.

Technicians replacing a failed fan should verify the input voltage at the fan header on the PCB to ensure the failure was indeed the fan and not the driving circuit. Symptoms of a failing fan include excessive noise, seized blades, or the machine tripping into thermal protection mode (often indicated by a yellow light) prematurely. Replacing a compromised fan with this genuine part restores the thermal equilibrium of the welder, protecting the investment in the power source.

Installation and Compatibility

The W7003090 is designed for straightforward installation. It typically mounts to the chassis or heat sink assembly using standard fasteners (retained from the original unit) and connects via a specific 2-pin or 3-pin connector tailored to the machine's harness. Proper orientation is vital to ensure airflow direction matches the machine's design—usually pulling cool air in from the rear and exhausting it over the heat sinks.

  • Voltage: 24V DC
  • Application: Cooling / Thermal Management
  • Target Models: 161, 201TS Series
Additional Information
Packaging Description:pack of 1
----- new values below ----
Product Type:Replacement Cooling Fan
Compatible Models:161 Series, 201TS Series
Power Type:DC
Application:Machine Repair, Thermal Management
Voltage:24V DC
Packaging Description:1 Per Ea

INCLUDED

  • 1 x W7003090 Replacement Fan Assembly (24V DC)

APPLICATIONS

  • Replacement of failed cooling fans in 161 series welders
  • Repair of cooling systems in 201TS series welding machines
  • Routine maintenance to prevent thermal overload
  • Restoration of machine duty cycle capabilities

FAQ

This fan operates on 24V DC.

It is designed for the 161 and 201TS series welding machines (often associated with Lincoln Electric, Oerlikon, or SAF-FRO lines).

Yes, this is a genuine manufacturer replacement part, ensuring correct fit and performance.

Signs include the fan not spinning, making loud grinding or rattling noises, or the machine frequently overheating and triggering the thermal light.

It is not recommended. Generic fans may not provide the required airflow (CFM) or static pressure needed to cool the heat sinks effectively, and connectors may differ.

Typically, replacement fans do not include new hardware. You should retain the screws from the original fan for installation.

Installation is generally straightforward, involving removing the machine cover, unscrewing the old fan, and unplugging the connector. However, always disconnect power before servicing.

If the overheating is caused by a stopped or slow fan, yes. If the fan is working but the machine still overheats, there may be other issues like blocked vents or internal dust buildup.