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191097 - Miller Wire Feeder Tension Arm Replacement

Packaging: 1 per ea
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$50.75/ea $35.00/1 per ea only $35.00/eaSave 31%

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OVERVIEW

Restore Precision Wire Feeding with the Miller 191097 Tension Arm

In the world of MIG welding, the consistency of your wire feed is paramount to achieving high-quality welds. The Miller 191097 Tension Arm is a critical component within your welding machine's wire drive assembly, designed to maintain the necessary pressure between the drive rolls and the welding wire. As a genuine OEM part from Miller Electric, this tension arm ensures that your equipment operates exactly as the manufacturer intended, providing the reliability professional fabricators demand.

Over time, mechanical parts in wire feeders can experience wear and tear due to the constant friction and mechanical stress of industrial use. A worn or damaged tension arm can lead to inconsistent wire feeding, slippage, or the dreaded "birdnesting" of wire at the drive rolls. These issues not only interrupt production but can also lead to poor arc stability and weld defects. By replacing a compromised arm with the Miller 191097, you restore the proper mechanical leverage required to grip the wire firmly without deforming it, ensuring a smooth and continuous feed to the welding gun.

This replacement part is engineered to fit specific Miller wire feeders and welding systems. Using genuine Miller parts guarantees that the fitment and material quality meet the rigorous standards set by the original equipment manufacturer. The arm is constructed from durable materials capable of withstanding the heat and physical demands of a welding environment. Whether you are performing routine maintenance or an emergency repair, installing the correct tension arm is a simple yet effective way to prolong the life of your welder and maintain peak performance.

At Josef Gas, we understand that equipment downtime translates directly to lost revenue. That is why we stock essential repair parts like the Miller 191097. Ensure your MIG welding operations run without a hitch by maintaining your wire drive system with authentic components. This part is sold individually and is ready for immediate installation into your compatible Miller equipment.

Additional Information
Packaging Description:1 Per Ea
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brand:miller
packaging-description:1-per-ea

INCLUDED

  • 1 x Miller 191097 Tension Arm

APPLICATIONS

  • Miller MIG Welding Machines
  • Industrial Wire Feeders
  • Robotic Welding Systems
  • Heavy Fabrication Shops
  • Automotive Repair Welding

FAQ

The tension arm applies pressure to the idle roll, clamping the welding wire against the drive roll to ensure consistent and smooth wire feeding.

Signs of wear include visible cracks, bending, or an inability to maintain consistent tension on the wire, resulting in slippage or erratic feeding.

Yes, the Miller 191097 is a genuine OEM replacement part manufactured by Miller Electric.

No, it is designed for specific Miller wire feeder models. You should check your welder's parts manual or verify with the serial number to ensure fitment.

Typically, this part number refers to the arm itself. Springs and adjustment knobs are often sold separately or as part of a larger assembly kit.

Yes, replacing a tension arm is generally a straightforward maintenance task that can be performed by the operator or a maintenance technician.

OEM parts ensure the correct geometry and material strength, which is critical for maintaining the precise alignment required for wire feeding.

If the tension arm cannot apply enough pressure, the drive rolls will slip on the wire, causing the arc to stutter or burn back to the tip.