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16196 - Miller Teflon Back Cap O-Ring Seal 16196

Packaging: 1 per ea
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$59.02/ea $41.52/1 per ea only $41.52/eaSave 30%

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OVERVIEW

Reliable Sealing for Precision TIG Welding

The Miller 16196 Back Cap Seal, Teflon is a critical component for maintaining the integrity of your TIG welding torch assembly. Designed and manufactured by Miller Electric, this seal is engineered to fit specifically between the back cap and the torch body. In the Gas Tungsten Arc Welding (GTAW) process, the purity of the shielding gas environment is paramount. Even the slightest leak in the torch assembly can introduce atmospheric oxygen and nitrogen into the gas stream, leading to weld defects such as porosity, oxidation, and tungsten contamination. This genuine Miller replacement part ensures that your shielding gas is directed entirely to the weld pool, maximizing efficiency and weld quality.

High-Performance Material

Unlike standard rubber o-rings that may degrade, dry out, or crack under the intense heat of welding, this seal is crafted from Teflon (PTFE). Teflon is renowned in industrial applications for its exceptional thermal stability and chemical resistance. It can withstand the high operating temperatures of TIG torches without melting or deforming, ensuring a long service life. Additionally, its low-friction properties allow for a snug, secure fit of the back cap without binding, making it easier to change tungsten electrodes or adjust back caps during operation.

Maintenance and Compatibility

Regular maintenance of your TIG torch is essential for consistent performance. The back cap seal is often an overlooked consumable, yet it plays a vital role in the gas delivery system. Over time, repeated tightening and thermal cycling can compress seals, reducing their effectiveness. If you notice an increase in gas consumption or signs of weld contamination despite proper settings, it may be time to inspect and replace your back cap seal. The Miller 16196 is designed for compatibility with a range of Miller and Weldcraft TIG torches, restoring your equipment to factory specifications.

Why Choose Genuine Miller Parts?

Using genuine Miller parts like the 16196 seal guarantees that the dimensions and tolerances are perfectly matched to your equipment. Generic replacements may not provide the same level of sealing assurance, potentially risking your weld quality. Invest in the longevity of your torch and the quality of your work with this durable Teflon seal.

Additional Information
Packaging Description:1 Per Ea
Material:Teflon
Product Type:Back Cap Seal, O-Ring/Gasket
Compatible Process:TIG Welding (GTAW)
----- new values below ----
Material:Teflon
Product Type:Back Cap Seal, O-Ring/Gasket
Compatible Process:TIG Welding (GTAW)
Brand:Miller
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Miller 16196 Teflon Back Cap Seal

APPLICATIONS

  • TIG Welding (GTAW)
  • Torch Maintenance and Repair
  • Shielding Gas System Sealing
  • Aerospace and Precision Fabrication
  • Pipe Welding

FAQ

The seal is made from Teflon (PTFE), chosen for its high heat resistance and durability.

Teflon withstands higher temperatures without degrading, melting, or becoming brittle, which is common with rubber seals in high-heat welding environments.

If you detect gas leaks near the back of the torch, hear hissing, or experience weld porosity despite good gas flow settings, inspect the seal for cracks, flattening, or damage.

It fits specific Miller and Weldcraft series torches. Please check your torch's parts breakdown or manual to confirm the part number 16196 is required.

Yes, a bad seal can allow air to be sucked into the shielding gas stream, causing oxidation, porosity, and tungsten contamination.

Yes, this is a genuine Miller Electric OEM replacement part.

It should be replaced whenever it shows signs of wear, deformation, or damage. For high-usage torches, checking it during routine maintenance is recommended.

It creates an airtight seal between the back cap and the torch head to prevent shielding gas loss and atmospheric contamination.