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0558102521 - ESAB Rebel 235ic Wire Spool Brake Hub Assembly

Packaging: pack of 1
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$36.82/EA $26.81/pack of 1 only $26.81/EASave 27%

Usually ships within 3-5 business days

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OVERVIEW

Restore Precision Wire Feeding with the ESAB Brake Hub Kit

The ESAB Brake Hub Kit (0558102521) is a critical maintenance component designed specifically for the ESAB Rebel EMP 235ic multi-process welding machine. This assembly serves as the core of the wire spool support system, providing the necessary friction and tension to control the rotation of the welding wire spool. Over time, the friction components of a brake hub can wear down, leading to inconsistent drag or a complete loss of braking power.

When a brake hub fails, the most common symptom is the wire spool continuing to spin after the welding trigger is released. This momentum causes the wire to unspool uncontrollably inside the machine casing, leading to severe tangles known as "bird-nesting." This not only wastes expensive welding wire but also causes significant downtime as the operator must cut out the tangle and re-feed the machine. Conversely, a damaged hub can seize or apply too much tension, straining the wire feed motor and causing slipping at the drive rolls.

By installing this genuine ESAB replacement kit, you ensure that your Rebel 235ic operates exactly as the engineers intended. The kit includes all necessary hardware to rebuild the spool holder mechanism, allowing for precise adjustment of spool tension. Whether you are using small 4-inch spools or larger 12-inch spools, this brake hub kit maintains the stability required for a smooth, consistent arc. Trust in OEM parts from Josef Gas to keep your industrial equipment reliable and efficient.

Additional Information
Packaging Description:1 Per Ea, pack of 1
Compatible Model:Rebel EMP 235ic
Part Type:Brake Hub Kit, Wire Feed Component
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Compatible Model:Rebel EMP 235ic
Part Type:Brake Hub Kit, Wire Feed Component
Brand:ESAB
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Brake Hub Assembly
  • 1 x Tension Spring
  • 1 x Retaining Hardware
  • 1 x Installation Instructions

APPLICATIONS

  • Replacement of worn spool holder brakes on ESAB Rebel EMP 235ic machines.
  • Repairing wire feed systems that suffer from spool over-run or bird-nesting.
  • Routine maintenance of industrial welding equipment.
  • Restoring proper wire tension for consistent MIG and Flux-Cored welding.

FAQ

The brake hub kit holds the wire spool in place and applies friction (tension) to prevent the spool from spinning freely when the wire feed motor stops.

Yes, this is the authentic OEM ESAB Brake Hub Kit, part number 0558102521.

This kit is specifically listed for the ESAB Rebel EMP 235ic. It may fit other Rebel models sharing the same chassis, but please verify your manual.

Yes, the kit typically includes the hub, spring, and necessary retaining hardware to rebuild the assembly.

This often happens if the brake hub is worn out. The spool continues to spin after you stop welding, causing the wire to unspool. Replacing the hub fixes this.

There is usually a nut or knob on the hub assembly. Tighten it to increase drag (tension) or loosen it to decrease drag. It should be tight enough to stop the spool from coasting but loose enough not to strain the motor.

Yes, replacing the brake hub is a standard maintenance task that can usually be done with basic hand tools.

If the brake is too tight, the wire feed motor has to work too hard, which can cause the drive rolls to slip on the wire or lead to premature motor wear.