237565 - Miller 10ft Work Lead Assembly with Dinse Plug and Clamp

Technical Overview of the Miller 237565 Work Cable Assembly

The Miller 237565 is a complete work cable assembly designed as a direct OEM replacement for specific portable Miller welding power sources. This assembly features a 10-foot (3-meter) length of high-quality welding cable, terminated on one end with a factory-installed work clamp and on the other with a 25mm Dinse-style connector (often referred to as a small Dinse). The cable itself is insulated with a durable, flexible rubber jacket designed to withstand the rigors of industrial environments, including exposure to sparks, abrasion, and oil.

Electrically, the cable is sized to handle the output amperage of compatible machines such as the Millermatic 211, Multimatic 215, Multimatic 220 AC/DC, and Maxstar 161 series. The copper conductor ensures low resistance and efficient current transfer, which is critical for maintaining voltage stability at the arc. The 25mm Dinse connector provides a twist-lock mechanism that ensures a tight, low-resistance connection to the power source, preventing overheating at the terminal. The included work clamp is spring-loaded with copper contacts or shunts to maximize surface area contact with the workpiece.

This part is essential for maintaining the safety and performance of the welding system. A compromised work cable can lead to resistance heating, voltage drops, and poor arc starts. By utilizing the genuine Miller 237565, operators ensure that the ground path meets the manufacturer's specifications for duty cycle and current carrying capacity.

Compatibility and Specifications

The 237565 is engineered specifically for the compact chassis of Miller's portable inverter and transformer machines. The 10-foot length is standard for these units, balancing portability with sufficient reach for typical bench or garage applications. The assembly is supplied ready for immediate deployment, eliminating the downtime associated with repairing damaged cables or sourcing separate connectors and clamps.