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11-3094 - Tweco 11-3094 Replacement Hercules Capacitor

Packaging: pack of 1
$1,475.44/EA $922.90/pack of 1 only $922.90/EASave 37%

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OVERVIEW

Restore Optimal Power Regulation with the Tweco 11-3094 Capacitor

The Tweco 11-3094 Hercules Capacitor is a specialized electrical component designed for the maintenance and repair of industrial welding power sources and plasma cutting machines. Capacitors play a pivotal role in the internal circuitry of welding equipment, acting as energy storage devices that smooth out voltage fluctuations and ensure a consistent delivery of power to the welding arc. When a capacitor fails, it can lead to erratic arc performance, difficulty starting the arc, or a complete failure of the machine to power on. This replacement unit is manufactured to meet the precise electrical specifications required by your equipment, ensuring a safe and effective repair.

In modern inverter and transformer-based welding machines, capacitors are often subjected to high ripple currents and thermal stress. Over time, the electrolyte within the capacitor can dry out or degrade, leading to a loss of capacitance or increased internal resistance (ESR). Replacing an aging or bulging capacitor with the 11-3094 Hercules Capacitor can revitalize an older machine, restoring its ability to handle load changes and maintain a stable output. This part is identified by the industry-standard part number 11-3094 and is sourced through Tweco/ESAB channels to guarantee compatibility with specific models.

Technicians and maintenance personnel understand that using the correct replacement parts is critical for safety and longevity. Generic capacitors may not have the correct voltage rating, temperature tolerance, or ripple current capability, which can lead to premature failure or damage to the rectifier bridge and IGBTs. The Hercules brand is associated with robust electrical components capable of withstanding the demanding environment of an industrial workshop. Whether you are troubleshooting a sudden breakdown or performing preventative maintenance on a fleet of welders, this capacitor provides the reliability needed to minimize downtime.

Key Technical Considerations:

  • Function: Smooths DC voltage and provides instantaneous current for arc initiation.
  • Compatibility: Verify part number 11-3094 in your machine's parts manual before installation.
  • Quality: Built to withstand the thermal cycling common in welding operations.

Ensure your equipment continues to operate within factory specifications by choosing the correct replacement components. The Tweco 11-3094 offers a direct fit solution for identified electrical faults, helping you extend the service life of your valuable welding assets.

Additional Information
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Part Type:Capacitor
Compatible Equipment:Welding Power Sources, Plasma Cutters
Application:Electrical Repair, Maintenance
Packaging Description:1 Per Ea

INCLUDED

  • 1x Hercules Capacitor (11-3094)

APPLICATIONS

  • Repair of welding power sources
  • Replacement of failed capacitors in plasma cutters
  • Routine maintenance of industrial electrical equipment
  • Restoring arc stability in older machines

FAQ

Common signs include a machine that hums but won't weld, a weak or erratic arc, the circuit breaker tripping immediately upon turning the machine on, or visible bulging/leaking of the capacitor itself.

No, capacitors have specific voltage, capacitance, and physical size requirements. This part is specifically for machines requiring part number 11-3094. Check your manual to confirm compatibility.

Installation involves working with high-voltage internal components. If you are not trained in electrical repair, it is highly recommended to have a qualified technician install this part to avoid injury or further damage.

Always unplug the machine and wait for the capacitors to discharge. Use a discharge tool or resistor to ensure no stored energy remains before touching the terminals. Wear safety glasses and insulated gloves.

Capacitors can fail due to age, excessive heat, voltage spikes, or drying out of the internal electrolyte over many years of service.

Typically, capacitors are sold as the unit itself. You will usually reuse the existing brackets, screws, or clamps from your machine unless otherwise specified.

In this context, Hercules is the brand of the capacitor component itself, which is used as a sub-component within Tweco or Thermal Dynamics welding equipment.

If the instability is caused by failing filter capacitors, yes. Replacing them will restore the smooth DC output required for a stable arc.