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258418 - Miller 258418 Control Circuit Board for Bobcat 250 Diesel

Packaging: 1 PER EA
$27.04/EA $17.68/1 PER EA only $17.68/EASave 35%

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OVERVIEW

Technical Overview of the Miller 258418 Circuit Board

The Miller 258418 is a critical electronic control assembly designed exclusively for the Miller Bobcat 250 Diesel engine-driven welder. As a central processing unit for the machine's electrical operations, this circuit board manages the regulation of welding output current and voltage, as well as the auxiliary generator power. It serves as the brain of the welder, interpreting user settings from the front panel and adjusting the internal alternator excitation to deliver stable arcs and consistent power for tools.

Manufactured to Miller's rigorous OEM specifications, this board features high-grade electronic components mounted on a durable printed circuit board (PCB). Given the harsh environments where diesel engine drives operate—often construction sites, pipelines, and outdoor repair yards—the board is typically treated with a conformal coating. This protective layer shields the sensitive microprocessors, resistors, and capacitors from vibration, dust, moisture, and thermal cycling, which are common causes of electronic failure in industrial equipment.

Replacing a faulty control board with the genuine Miller 258418 ensures that all safety interlocks, idle control logic, and output characteristics remain within factory tolerances. Generic or repaired boards may not replicate the precise calibration curves required for the Bobcat 250's diesel engine governor and alternator response, potentially leading to unstable arcs or damage to connected power tools. This assembly is designed for direct plug-and-play integration with the machine's existing wiring harness, minimizing downtime during maintenance.

Technicians troubleshooting a Bobcat 250 Diesel that has lost weld output, lacks auxiliary power, or fails to idle up/down correctly should verify the integrity of the main control board. If diagnostics point to a board failure, the 258418 is the correct replacement part to restore full functionality.

Additional Information
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Part Type:Circuit Board, Control Assembly
Compatible Machine:Miller Bobcat 250 Diesel
Component Type:Electronic Control Module

INCLUDED

  • 1 x Miller 258418 Circuit Board Assembly
  • 1 x Installation Instructions (if applicable)

APPLICATIONS

  • Repairing Miller Bobcat 250 Diesel engine-driven welders
  • Restoring lost welding output or generator power
  • Fixing erratic idle or engine speed control issues related to board logic
  • Replacing water-damaged or vibration-damaged control modules

FAQ

No, the 258418 is specifically listed for the Bobcat 250 Diesel. Gas models typically use a different control board due to different engine governor and ignition requirements.

Common symptoms include total loss of weld output, loss of auxiliary power at the outlets, or the machine failing to idle up when a load is applied.

OEM Miller parts often come with a diagram or basic instruction sheet, but it is recommended to consult the technical service manual for your specific serial number to ensure proper installation procedures.

Yes, this is a genuine Miller OEM part, ensuring the highest quality and perfect compatibility with your machine.

While some specialized electronics shops can repair circuit boards, it is often more reliable and cost-effective in the long run to replace it with a new factory-calibrated unit to ensure reliability in the field.

The control board is typically located behind the front control panel or inside the side access door, mounted to the chassis or a dedicated electronics tray.

Generally, these boards are pre-programmed for the machine's standard operation, but you should always check the service manual for any calibration steps required for your specific serial number range.

It is unlikely. Engine starting issues are usually related to the battery, starter, fuel solenoid, or ignition switch. This board primarily controls output and idle logic after the engine is running.