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268996 - Miller 268996 Universal Rectangular Connector Pin 22-18 AWG

Packaging: 1 PER EA
$1.87/EA $1.22/1 PER EA only $1.22/EASave 35%

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OVERVIEW

Genuine Miller 268996 Connector Pin for Welding Equipment

The Miller 268996 is a specialized Rectangular Universal Connector Pin designed for the maintenance and repair of Miller welding power sources and industrial equipment. As a genuine OEM component, this pin ensures that the electrical integrity of your machine remains at factory standards. It is engineered specifically to accommodate wire gauges ranging from 22 to 18 AWG, making it a versatile component for control circuit wiring and low-voltage signal paths within complex welding machinery.

This connector pin features a 0.039-inch pin diameter and a 0.094-inch outer diameter, dimensions that are critical for proper insertion and retention within the plastic connector housings used throughout Miller's product lines. The pin is finished with a high-quality tin plating. Tin is the industry standard for general-purpose electrical connections because it offers a low contact resistance and provides a protective barrier against oxidation and corrosion, which is particularly important in the harsh environments often found in welding shops and industrial facilities.

Using non-OEM connectors can lead to intermittent faults, signal loss, or damage to the connector housing due to poor fitment. The Miller 268996 guarantees a precise mechanical fit and reliable electrical performance. Whether you are rebuilding a wiring harness, replacing a corroded terminal, or troubleshooting a control board connection, this pin provides the secure termination required for professional repair work. It is supplied as a single unit, allowing technicians to order the exact quantity needed for specific repairs without unnecessary waste.

Technicians should verify the specific connector housing requirements of their machine before installation. This pin is typically crimped onto the stripped wire end using a suitable crimping tool designed for open-barrel terminals, ensuring a gas-tight connection that withstands vibration and thermal cycling common in welding operations.

Additional Information
Packaging Description:1 Per Ea
Outer Diameter:0.094 in
Connector Type:Rectangular Universal Pin
----- new values below ----
Wire Gauge Range:22-18 AWG
Pin Diameter:0.039 in
Outer Diameter:0.094 in
Plating Material:Tin
Connector Type:Rectangular Universal Pin
Brand:Miller OEM
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Miller 268996 Connector Pin (22-18 Gauge)

APPLICATIONS

  • Repairing internal wiring harnesses in Miller welding power sources.
  • Replacing damaged, bent, or corroded connector pins in control cables.
  • Terminating 22-18 AWG wires for custom modifications or upgrades.
  • Restoring reliable connection in multi-pin rectangular connector housings.

FAQ

This connector pin is designed for wire sizes ranging from 22 AWG to 18 AWG.

This is a 'Pin' type contact, which typically refers to the male side of the connection that inserts into a socket.

Yes, a proper crimping tool designed for open-barrel or rectangular connector terminals is recommended to ensure a secure, gas-tight connection.

The pin is tin-plated, which helps prevent corrosion and ensures good electrical conductivity.

It is a 'Universal' rectangular pin used in many Miller models, but you must check your machine's parts manual or the specific connector housing to confirm fitment.

This item is sold individually (1 per each).

While crimping is the standard and recommended method for vibration resistance, experienced technicians can carefully solder the wire if a crimp tool is unavailable, provided the solder doesn't flow into the contact area.

The pin has a diameter of 0.039 inches.