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0558102820 - ESAB Rebel Wire Feed Isolator Replacement

Packaging: 1 per ea
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$24.16/ea $14.58/1 per ea only $14.58/eaSave 40%

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OVERVIEW

Technical Overview of the ESAB Wire Feed Isolator

The ESAB 0558102820 Wire Feed Isolator is a critical internal component designed specifically for the wire drive assemblies of the ESAB Rebel EMP 215ic and EMP 235ic multi-process welding machines. As an Original Equipment Manufacturer (OEM) part, this isolator is engineered to meet the exact dimensional and material specifications required by ESAB's engineering standards. In the context of MIG/MAG and Flux-Cored welding, the wire feed mechanism must be electrically isolated from the machine chassis and other non-current-carrying components to ensure that the welding current is directed solely through the welding wire to the workpiece.

This component serves as a dielectric barrier, preventing stray currents and potential short circuits that could damage the wire feed motor, control boards, or the machine housing. Over time, mechanical vibration, heat cycling, and general wear can degrade insulation components within the wire drive system. Replacing a compromised isolator is essential for maintaining the safety and operational reliability of the equipment. The 0558102820 ensures that the wire drive remains electrically floating or grounded according to the specific design logic of the Rebel series, maintaining the integrity of the welding arc and the protection of the operator.

Installation of this part requires access to the internal wire drive assembly. Technicians should verify compatibility with the specific machine serial number or model variant, although this part is broadly specified for the EMP 215ic and 235ic platforms. Using genuine ESAB parts guarantees that the material properties—specifically thermal resistance and dielectric strength—are sufficient to withstand the harsh environment inside a welding power source.

Key Technical Specifications:

  • Part Number: 0558102820
  • Application: Electrical isolation of wire feed mechanism
  • Compatibility: ESAB Rebel EMP 215ic, ESAB Rebel EMP 235ic
  • Material: Industrial-grade insulating polymer
Additional Information
Packaging Description:1 Per Ea
Compatible Models:Rebel EMP 215ic, Rebel EMP 235ic
Part Type:Wire Feed Isolator
Component Location:Wire Drive Assembly
----- new values below ----
Compatible Models:Rebel EMP 215ic, Rebel EMP 235ic
Part Type:Wire Feed Isolator
Component Location:Wire Drive Assembly
Brand:ESAB
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Wire Feed Isolator

APPLICATIONS

  • Repairing wire feed assemblies in ESAB Rebel EMP 215ic welders
  • Maintenance of ESAB Rebel EMP 235ic wire drive systems
  • Replacement of cracked or worn electrical isolators in welding machines
  • Restoring factory electrical safety standards to used equipment

FAQ

This part is specifically designed for the ESAB Rebel EMP 215ic and Rebel EMP 235ic multi-process welding machines.

Yes, this is a genuine Original Equipment Manufacturer (OEM) part from ESAB.

It electrically isolates the wire drive mechanism from the rest of the machine to prevent short circuits and ensure welding current is properly directed.

It is located inside the wire feed assembly, typically between the drive motor/gearbox and the machine chassis or mounting bracket.

It is listed for the EMP 215ic and 235ic. Check your specific machine's parts diagram or manual to confirm compatibility for other models.

These parts can crack or wear over time due to heat and vibration, which can cause electrical faults or mechanical looseness in the feeder.

Typically, this SKU includes the isolator itself. You usually reuse existing hardware unless specified otherwise.

It requires some disassembly of the wire feed unit. If you are comfortable with mechanical repairs, it is straightforward; otherwise, consult a service technician.