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0465208004 - ESAB Replacement Heat Sink Assembly 0465208004

Packaging: 1 per ea
$280.72/ea $169.40/1 per ea only $169.40/eaSave 40%

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OVERVIEW

Optimized Thermal Management for ESAB Equipment

The ESAB Heat Sink (Part Number 0465208004) is a critical component engineered to maintain the thermal equilibrium of your high-performance welding power sources. In the demanding environment of industrial welding, power electronics such as IGBTs, diodes, and rectifiers generate significant amounts of waste heat. Without effective dissipation, this heat can rapidly degrade semiconductor performance, lead to thermal runaway, and ultimately cause catastrophic component failure. This OEM heat sink is designed with precise fin geometry and surface area ratios to maximize convective heat transfer, ensuring that your equipment operates within its specified temperature ranges even during extended duty cycles.

Constructed from high-grade aluminum alloy, this heat sink offers superior thermal conductivity compared to generic alternatives. The material selection is not only crucial for heat transfer rates but also for durability against the oxidation and environmental factors often present in fabrication shops. The manufacturing tolerances of this genuine ESAB part ensure a perfectly flat mounting surface, which is essential for minimizing thermal resistance between the power component and the sink itself. When replacing a heat sink, using an OEM part guarantees that the airflow characteristics designed into the machine's chassis are preserved, maintaining the intended cooling path and efficiency.

Failure to maintain the cooling system of a welding inverter can result in frequent thermal shutdowns, interrupting production and reducing overall efficiency. Over time, heat sinks can become clogged with metallic dust or suffer physical damage that bends the fins, restricting airflow. Replacing a compromised unit with the ESAB 0465208004 restores the machine's ability to shed heat effectively. This component is an exact replacement for the original factory-installed unit, ensuring seamless integration with existing mounting hardware and fan assemblies. For maintenance professionals and equipment technicians, choosing genuine ESAB parts is the surest way to guarantee reliability and performance longevity.

Whether you are refurbishing an older power source or repairing a unit that has suffered impact damage, this heat sink provides the thermal stability required for precision welding. It supports the machine's rated duty cycle, allowing welders to operate at higher amperages for longer periods without triggering thermal protection circuits. Invest in the longevity of your fleet by utilizing only authentic ESAB replacement components for your maintenance and repair needs.

Additional Information
Packaging Description:1 Per Ea
Product Type:Heat Sink
Material:Aluminum
Application:Thermal Management, Welding Power Source Repair
Compatibility:ESAB Welding Equipment
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Product Type:Heat Sink
Material:Aluminum
Application:Thermal Management, Welding Power Source Repair
Compatibility:ESAB Welding Equipment
Brand:ESAB
Packaging Description:1 Per Ea

INCLUDED

  • 1 x ESAB Heat Sink (0465208004)
  • Installation instructions (if applicable)

APPLICATIONS

  • Replacement of damaged or clogged heat sinks in ESAB welding power sources
  • Restoration of cooling efficiency in refurbished welding machines
  • Repair of units experiencing frequent thermal overload errors
  • Maintenance of industrial inverters and choppers
  • Protection of power semiconductors (IGBTs, Diodes) from overheating

FAQ

Its primary function is to dissipate heat generated by power components (like IGBTs and diodes) within the welding machine, preventing overheating and ensuring the machine can operate at its rated duty cycle.

You should consider replacement if the fins are physically bent, broken, or corroded, or if the unit is so heavily clogged with contaminants that cleaning cannot restore airflow. Frequent thermal overload errors can also indicate a failing cooling system.

Yes, this is a genuine OEM ESAB replacement part, ensuring exact fit and thermal performance specifications for your equipment.

If the heat sink is merely dirty, blowing it out with compressed air is often sufficient. However, if the metal fins are damaged or the surface is pitted from corrosion, replacement is necessary to maintain proper cooling.

It is constructed from a high-grade aluminum alloy, chosen for its excellent thermal conductivity and lightweight properties.

No, it is specific to certain models. You should check your machine's spare parts list or service manual to confirm that part number 0465208004 is the correct component for your specific model.

Typically, heat sinks are sold as the metal component only. You will likely need to apply fresh thermal compound or use a thermal pad during installation to ensure proper heat transfer.

OEM heat sinks are designed with specific fin spacing and dimensions to match the airflow of the machine's fan. Generic replacements may restrict airflow or not fit the mounting points correctly.