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0278300401 - ESAB 0278300401 Replacement Insulator Bushing

Packaging: 1 per ea
$17.81/ea $10.75/1 per ea only $10.75/eaSave 40%

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OVERVIEW

Restore Electrical Integrity with the ESAB Insulating Bushing

The ESAB Insulating Bushing (Part Number 0278300401) is a precision-engineered component designed to provide critical electrical isolation within ESAB welding equipment. In the complex architecture of industrial welding machines, maintaining distinct electrical paths is paramount for both operator safety and process stability. This bushing serves as a dielectric barrier, effectively separating conductive components to prevent inadvertent short circuits, ground faults, or parasitic arcing that could damage sensitive electronics or degrade weld quality.

Manufactured to ESAB's exacting OEM specifications, this insulating bushing is constructed from high-grade industrial polymers selected for their superior dielectric strength and thermal resistance. Welding environments are characterized by high heat, UV radiation, and potential exposure to spatter; inferior generic insulators often degrade, crack, or carbonize under these conditions, leading to conductive tracking. The ESAB 0278300401 is built to withstand these harsh operational stresses, ensuring a long service life and reducing the frequency of maintenance intervals.

Proper insulation is not merely a safety feature but a performance requirement. A compromised bushing can lead to erratic arc starting, unstable voltage output, or damage to the wire feed mechanism depending on its specific location within the assembly. By choosing this genuine ESAB replacement part, maintenance professionals ensure that the equipment remains compliant with original factory standards. The dimensional accuracy of this OEM part guarantees a seamless fit, eliminating the need for modifications during installation and ensuring that tolerances within the assembly are maintained.

Whether performing routine preventative maintenance or troubleshooting a specific electrical fault, the ESAB Insulating Bushing is an essential spare part for MRO inventories. It represents a small investment in the longevity and reliability of high-value welding assets, protecting them from the catastrophic failures associated with insulation breakdown.

Additional Information
Packaging Description:1 Per Ea
Product Type:Insulating Bushing
Material:High-Dielectric Polymer
Part Number:0278300401
Application:Component spacing, Electrical Insulation
----- new values below ----
Material:High-dielectric polymer
Part Number:0278300401
Application:Electrical insulation, Component spacing
Brand:ESAB
Product Type:Insulating Bushing
Packaging Description:1 Per Ea

INCLUDED

  • 1 x ESAB Insulating Bushing (0278300401)

APPLICATIONS

  • Electrical insulation in ESAB welding power sources
  • Repair of wire feeder mechanisms
  • Replacement of cracked or carbonized bushings
  • General welding machine maintenance and repair
  • Prevention of internal short circuits

FAQ

Its primary function is to provide electrical insulation between conductive components within the welding machine or wire feeder, preventing short circuits.

Yes, this is a genuine OEM replacement part manufactured by ESAB, ensuring correct fit and material specifications.

Signs of failure include visible cracks, signs of melting or carbonization (black marks), or unexplained electrical faults/arcing within the machine.

It is not recommended. This bushing is made from specific high-dielectric and heat-resistant materials. Generic plastics may melt or conduct electricity, causing damage.

This part is compatible with specific ESAB welding machines and wire feeders. Please check your equipment's parts manual for the part number 0278300401.

Typically, spare parts like this do not come with separate instructions. Refer to your machine's service manual for the assembly diagram.

It is manufactured from a durable, heat-resistant industrial polymer designed for high electrical insulation properties.

Yes, if the insulation fails, it can cause erratic arcs, power drops, or wire feed issues, directly impacting weld consistency.