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404044-007 - ESAB Thermal Arc Overload Switch 404044-007

Packaging: 1 per ea
$178.93/ea $107.98/1 per ea only $107.98/eaSave 40%

Usually ships within 3-5 business days

OVERVIEW

Critical Thermal Protection for Industrial Welding Systems

The ESAB Thermostat Overload (Part No. 404044-007) is a vital electromechanical safety component designed to safeguard welding power sources against thermal runaway and operational stress. In high-amperage industrial environments, welding equipment generates significant internal heat. This precision-calibrated thermostat acts as the primary line of defense, monitoring internal temperatures and automatically interrupting the control circuit if safe operating limits are exceeded. By doing so, it prevents irreversible damage to sensitive rectifier stacks, transformers, and printed circuit boards.

Engineered to meet the rigorous specifications of ESAB and Thermal Arc equipment, this OEM replacement part ensures seamless integration with existing logic and cooling systems. Unlike generic thermal switches which may have varying tolerance curves, the 404044-007 provides the exact thermal response time and reset hysteresis required for your specific machine's duty cycle. Maintaining the integrity of your equipment's thermal protection system is essential for compliance with safety standards and for maximizing the capital lifespan of your welding fleet.

Installation of this component restores the factory-specified safety parameters of the power source. It is constructed with high-quality materials to withstand the vibration, dust, and thermal cycling inherent in heavy industrial welding operations. For maintenance, repair, and operations (MRO) professionals, utilizing genuine OEM parts like this thermostat is the only way to guarantee reliability and performance consistency across all welding assets.

Additional Information
Packaging Description:1 Per Ea
Product Type:Thermostat Overload
Part Number:404044-007
Application:Thermal Protection
----- new values below ----
Product Type:Thermostat Overload
Part Number:404044-007
Application:Thermal Protection
Brand:ESAB
Packaging Description:1 Per Ea

INCLUDED

  • 1x Thermostat Overload Switch (404044-007)

APPLICATIONS

  • Thermal protection for welding power sources
  • Replacement of faulty overload switches in ESAB/Tweco/Thermal Arc machines
  • Preventative maintenance for aging welding equipment
  • Repair of cooling system control circuits

FAQ

It monitors the internal temperature of the welding machine and cuts power or triggers a cooling cycle if the temperature exceeds safe limits to prevent damage.

Symptoms include the machine staying in thermal shutdown mode even when cool, the machine not shutting down when overheating, or a lack of continuity across the switch terminals when tested with a multimeter (depending on if it is normally open or closed).

Yes, this is a genuine OEM replacement part manufactured for ESAB/Tweco/Thermal Arc equipment.

No, bypassing a thermal overload switch is dangerous. It removes the safety mechanism that prevents the machine from catching fire or destroying internal components due to overheating.

This part fits specific ESAB, Tweco, and Thermal Arc welding power sources. Please check your machine's parts manual for part number 404044-007 to confirm compatibility.

Typically, replacing a thermostat involves unplugging the machine, removing the cover, unscrewing the old sensor, and moving the two wire leads to the new unit. Always ensure the machine is disconnected from power before servicing.

Usually, this part is supplied as the switch assembly only. You will typically reuse the existing mounting hardware from your machine.