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0558102624 - ESAB PowerCut 3-Phase Input Filter Board Assembly

Packaging: pack of 1
$380.64/EA $276.08/pack of 1 only $276.08/EASave 27%

Usually ships within 3-5 business days

OVERVIEW

Technical Overview of the ESAB 0558102624 Filter Board Assembly

The ESAB 0558102624 Filter Board Assembly is a critical internal component designed for the power input stage of high-performance plasma cutting systems, specifically the ESAB PowerCut series (e.g., PowerCut 1300 and 1600). As a 3-phase assembly, this board is engineered to handle the rigorous demands of industrial electrical environments, serving as the primary line of defense against electromagnetic interference (EMI) and radio frequency interference (RFI). In inverter-based power sources, the quality of the input power directly correlates to the stability of the cutting arc and the longevity of downstream components such as the IGBT modules and main control boards.

This OEM replacement part functions by conditioning the raw 3-phase AC input before it is rectified and converted into the high-frequency DC power required for plasma cutting. It effectively suppresses voltage spikes, transients, and line noise that can occur in heavy industrial settings where large motors and other welding equipment operate simultaneously. Failure of the filter board can lead to erratic machine behavior, error codes related to input power, or catastrophic failure of the main power modules due to unchecked electrical surges. Replacing a compromised filter board with this genuine ESAB component ensures that the machine operates within its designed electrical specifications, maintaining compliance with safety and operational standards.

Technicians servicing ESAB equipment will appreciate the direct-fit nature of the 0558102624. Unlike generic aftermarket boards which may lack the precise capacitance and inductance values required for the PowerCut's specific inverter topology, this genuine part guarantees seamless integration. It is constructed with high-grade electronic components capable of withstanding the thermal cycling and vibration inherent in metal fabrication environments. When diagnosing power-up failures or breaker tripping issues on 3-phase PowerCut units, the filter board is a primary inspection point. Ensuring this component is functioning correctly is essential for the reliability and uptime of your automated or manual cutting operations.

Installation should be performed by qualified personnel familiar with high-voltage industrial electronics. The board layout includes connection points for the 3-phase input lines and outputs to the rectifier bridge, designed to match the factory wiring harness perfectly. By utilizing the ESAB 0558102624, maintenance teams can confidently restore their equipment to factory-new performance levels, minimizing downtime and protecting the investment in their cutting technology.

Additional Information
Packaging Description:pack of 1
----- new values below ----
Part Type:Filter Board Assembly, PCB
Phase:3-Phase
Compatibility:PowerCut 1300, PowerCut 1600
Application:Input Power Filtering, Plasma Cutting Power Source Repair

INCLUDED

  • 1 x Filter Board Assembly (3-Phase)
  • Installation instructions (if applicable)

APPLICATIONS

  • Repair of ESAB PowerCut 1300 Plasma Cutters
  • Repair of ESAB PowerCut 1600 Plasma Cutters
  • Maintenance of 3-Phase Inverter Power Sources
  • Industrial Power Conditioning for Welding Equipment

FAQ

This filter board is primarily designed for ESAB PowerCut series plasma cutters, specifically the 3-phase versions of the PowerCut 1300 and PowerCut 1600.

No, this assembly is specifically engineered for 3-phase power input. Single-phase machines utilize a different filter board configuration.

Common symptoms include the machine tripping the circuit breaker immediately upon power-up, a lack of power to the main display, or visible damage (burns/charring) on the board components.

Yes, this is an authentic ESAB OEM replacement part, ensuring the same quality and specifications as the original component installed at the factory.

OEM repair parts typically do not come with detailed instructional manuals, as they are intended for installation by qualified service technicians. Refer to your machine's service manual.

It filters the incoming AC power to remove electromagnetic interference (EMI) and radio frequency interference (RFI), protecting the machine's internal inverter components.

Generally, these boards are designed with screw terminals or plug-and-play connectors for the wiring harness, but you should always verify with the specific service manual for your machine.

Inverter-based plasma cutters rely on clean power to generate a stable arc. Poor filtering can lead to arc instability, component overheating, and premature failure of power modules.