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196009 - Miller OEM Brass Gas Hose Barb Fitting 196009

Packaging: 1 PER EA
$9.39/EA $6.14/1 PER EA only $6.14/EASave 35%

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OVERVIEW

Genuine Miller 196009 Gas Barbed Fitting for Industrial Welding Systems

The Miller 196009 Gas Barbed Fitting is a critical component designed for the maintenance and repair of Miller Electric welding power sources and wire feeders. As a genuine OEM part, this fitting is engineered to meet the exact specifications of Miller's gas delivery systems, ensuring seamless integration with existing solenoids, valves, and gas inlets. Constructed from high-quality brass, the fitting provides excellent resistance to corrosion and mechanical wear, which is essential for environments where equipment is exposed to industrial contaminants and frequent handling.

In the context of inventory management and equipment servicing, utilizing genuine OEM parts like the 196009 reduces the risk of compatibility issues that can arise with generic aftermarket fittings. A precise thread pitch and accurate barb diameter are necessary to maintain the integrity of the shielding gas circuit. Leaks in the gas system not only lead to the waste of expensive consumables like Argon and CO2 but can also introduce atmospheric contamination into the weld pool, resulting in porosity and failed inspections. This fitting is designed to create a secure interface between the machine's internal gas plumbing and the external gas hose, facilitating a consistent flow rate required for high-quality MIG and TIG welding processes.

Procurement specialists and maintenance managers should stock the Miller 196009 to minimize downtime during scheduled maintenance or unexpected repairs. Its robust design ensures a long service life, reducing the frequency of replacement. This component is compatible with a wide range of Miller equipment, including specific models within the Millermatic and Bobcat series, making it a versatile addition to any MRO inventory dedicated to welding operations.

Technical Specifications and Compatibility

The fitting features a standard barbed end designed to grip the inner diameter of the gas hose securely, typically requiring a hose clamp for a permanent seal. The threaded end is machined to precise tolerances to prevent cross-threading and ensure a gas-tight seal when installed into the machine's gas valve or bulkhead. Trusting Miller OEM parts guarantees that the safety and performance standards of the original equipment are maintained throughout its operational lifecycle.

Additional Information
Packaging Description:1 Per Ea
Item:Gas Barbed Fitting
Material:Brass
Connection Type:Barbed, Threaded
Application:Shielding Gas Connection, Welding Machine Repair
Gas Type:Argon, CO2, Inert Gas
----- new values below ----
Material:Brass
Connection Type:Barbed, Threaded
Application:Shielding Gas Connection, Welding Machine Repair
Gas Type:Inert Gas, Argon, CO2
Brand:Miller OEM
Packaging Description:1 Per Ea
Item:Gas Barbed Fitting

INCLUDED

  • 1 x Miller 196009 Gas Barbed Fitting

APPLICATIONS

  • Replacement of damaged gas inlet fittings on Miller welding machines
  • Connecting shielding gas hoses to internal solenoids
  • Repairing gas leaks in MIG and TIG welding setups
  • Maintenance of Millermatic and Bobcat series welders
  • Custom gas distribution setups requiring brass barbed adapters

FAQ

The Miller 196009 fitting is made of high-quality brass, providing durability and corrosion resistance suitable for welding environments.

Yes, this is a genuine Miller Electric OEM part, ensuring perfect compatibility with your Miller equipment.

It is used to connect the shielding gas hose to the welding machine, typically at the solenoid or the rear gas inlet.

No, the fitting is sold individually. You will need to reuse your existing clamp or purchase a new one separately.

It fits many models, particularly in the Millermatic and Bobcat lines, but you should check your machine's parts manual to confirm the specific part number 196009 is required.

Unscrew the old fitting, apply thread sealant if necessary (depending on thread type), screw in the new fitting, and secure the gas hose over the barb with a clamp.

While brass is compatible with water, this fitting is specifically cataloged for shielding gas systems in welding machines. Verify pressure ratings before adapting for other uses.

Leaks often occur due to a loose hose clamp, a cracked hose end, or damaged threads on the fitting. Replacing the fitting and trimming the hose usually solves the issue.