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0254900301 - ESAB A6 Flux Nozzle Insert

Packaging: pack of 5
$33.59/EA $109.80/pack of 5 only $21.96/EASave 35%

Usually ships within 3-5 business days

OVERVIEW

Genuine ESAB A6 Flux Insert (0254900301)

The ESAB 0254900301 Flux Insert is a specialized replacement component engineered specifically for the ESAB A6 series of automatic welding heads. In Submerged Arc Welding (SAW), the consistent and concentric delivery of flux around the electrode is paramount to achieving high-quality mechanical properties and bead appearance. This insert acts as a critical guide within the flux delivery assembly, ensuring that the granular flux is deposited accurately over the weld pool.

Manufactured to ESAB's precise OEM specifications, this part guarantees a seamless fit with A6 Mastertrac, A6 S Compact, and other compatible A6 system configurations. Using non-genuine or worn inserts can lead to irregular flux burden, potential arc flash-through, or porosity in the weld metal due to inadequate atmospheric shielding. This component is designed to resist the abrasive nature of welding flux and the thermal conditions typical of heavy-duty industrial environments.

Maintenance personnel and welding engineers understand that the reliability of automated welding systems depends on the condition of their consumable parts. The 0254900301 insert is easily replaceable, allowing for quick maintenance intervals and minimal downtime. By maintaining the integrity of the flux delivery system with genuine ESAB parts, operators ensure the longevity of the nozzle assembly and the consistency of the welding process parameters.

This product is supplied as a single unit. It is recommended to inspect the flux delivery system regularly for signs of wear, clogging, or deformation, and to replace the insert whenever flow irregularities are observed. Trust in ESAB's engineering to keep your submerged arc operations running at peak efficiency.

Additional Information
Packaging Description:1 Per Ea, pack of 5
Compatible Model:A6 Mastertrac, A6 S Compact, ESAB A6 Series
Part Type:Flux Insert, Flux Nozzle Component
----- new values below ----
Compatible Model:ESAB A6 Series, A6 Mastertrac, A6 S Compact
Part Type:Flux Insert, Flux Nozzle Component
Welding Process:Submerged Arc Welding (SAW)

INCLUDED

  • 1 x ESAB Flux Insert (A6)

APPLICATIONS

  • Submerged Arc Welding (SAW)
  • Heavy Fabrication
  • Beam Welding
  • Tank and Vessel Manufacturing
  • Pipe Mills

FAQ

It is designed for the ESAB A6 series of automatic welding heads, including the A6 Mastertrac and A6 S Compact systems.

It guides the welding flux concentrically around the wire, ensuring proper coverage of the weld pool to prevent defects and atmospheric contamination.

Yes, this is a genuine OEM replacement part manufactured by ESAB.

Look for physical damage, cracks, or significant wear that alters the shape of the opening. Irregular flux flow or frequent clogging can also indicate wear.

No, this part is specifically for Submerged Arc Welding (SAW) equipment which uses granular flux.

It is made of a durable, wear-resistant industrial material designed to withstand the abrasiveness of welding flux.

No, this is the insert only. The nozzle body and other components are sold separately.

If the uneven coverage is caused by a worn or damaged guide insert, replacing this part should restore proper flow concentricity.