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263299 - Miller Output Diode and Heat Sink Assembly 500A

Packaging: 1 per ea
$2,686.53/ea $1,899.00/1 per ea only $1,899.00/eaSave 29%

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OVERVIEW

Restore Your Welder's Performance with Genuine Miller Parts

The Miller 263299 Heat Sink Assembly, Output Diode 500 is a critical replacement component designed to maintain the reliability and power output of your industrial welding machine. When your welding equipment is down, production stops, and using genuine OEM parts is the fastest, most secure way to get back up and running. This assembly combines a high-capacity output diode with a precision-engineered heat sink, ensuring that your machine can convert power efficiently while managing the intense thermal loads generated during heavy welding operations.

Why Choose Genuine Miller Replacement Parts?

Miller Electric is known for building some of the toughest welders in the industry. The internal components, like this output diode assembly, are tested to rigorous standards to withstand the harsh environments of fabrication shops, construction sites, and manufacturing plants. By choosing the genuine Miller 263299, you are ensuring:

  • Perfect Fitment: Designed specifically for Miller chassis, ensuring mounting points and electrical connections align perfectly without modification.
  • Thermal Efficiency: The heat sink is optimized for the airflow patterns of Miller power sources, preventing premature component failure due to overheating.
  • Electrical Stability: High-quality diodes provide consistent rectification, leading to a smoother, more stable welding arc.

Understanding the Role of the Output Diode

In a welding power source, the output diode acts as a one-way valve for electricity, converting alternating current (AC) from the transformer into the direct current (DC) used for most welding processes. If this component fails, your machine may experience a complete loss of output, weak arc starts, or erratic welding characteristics. Replacing a faulty diode assembly with this pre-assembled unit simplifies the repair process, as the diode is already properly seated on the heat sink, saving you time and reducing the risk of installation errors.

Whether you are performing routine maintenance or an emergency repair, trust Josef Gas to supply the authentic Miller parts you need. This assembly is built to handle the demands of 500-amp class machines, providing the durability required for high-duty-cycle applications.

Additional Information
Packaging Description:1 Per Ea
Part Type:Heat Sink Assembly, Output Diode
Amperage Class:500 Amp
Component Type:Rectifier Assembly
----- new values below ----
Part Type:Heat Sink Assembly, Output Diode
Amperage Class:500 Amp
Component Type:Rectifier Assembly
Brand:Miller
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Heat Sink Assembly, Output Diode 500

APPLICATIONS

  • Repair of Miller industrial welding power sources
  • Replacement of shorted or open output diodes
  • Restoration of DC welding output capabilities
  • Maintenance of high-amperage rectifier banks

FAQ

Due to production changes and model variations, you must verify compatibility using your machine's specific serial number. Consult your parts manual or contact a Miller service representative.

Common symptoms include a complete loss of welding output, low power output, a rough or erratic arc, or the machine tripping circuit breakers immediately upon striking an arc.

Yes, this is a complete assembly that includes the output diode pre-mounted onto the heat sink.

While sometimes possible, it is generally recommended to replace the entire assembly (Miller 263299). This ensures the diode is properly seated with the correct thermal transfer and torque, reducing the risk of repeat failure.

Yes, this is an authentic OEM Miller part, ensuring the same quality and specifications as the original component in your machine.

The '500' typically refers to the amperage class of the machine or the diode's rating, indicating it is designed for heavy-duty industrial welders capable of high output.

Since this is a pre-assembled unit, the interface between the diode and heat sink is already handled. However, if the assembly mounts to another cooling surface, check your service manual for specific installation requirements.

The heat sink dissipates the intense heat generated by the diode during welding. Without it, the diode would overheat and fail almost immediately.