Skip to Main Content

198806 - Miller FC-1260 Ceramic Insert Replacement

Packaging: 1 PER EA
$6.34/EA $4.15/1 PER EA only $4.15/EASave 35%

Usually ships within 3-5 business days

OVERVIEW

Technical Overview of the Miller 198806 Ceramic Insert

The Miller 198806 Insert, Ceramic (FC-1260) is a specialized component designed for thermal and electrical isolation within compatible Miller welding systems. Manufactured from high-grade industrial ceramic, this insert is engineered to withstand the extreme temperature gradients typical of arc welding environments. The material properties of this ceramic composition provide high dielectric strength, ensuring that electrical current is contained within the intended conductive path, thereby preventing arcing to the chassis or other non-conductive assemblies.

In industrial maintenance, replacing compromised insulators and inserts is critical for maintaining the duty cycle and safety rating of the equipment. The FC-1260 specification denotes a particular form factor and thermal resistance profile required for specific assemblies. Over time, ceramic components can degrade due to repeated thermal shock—rapid heating and cooling cycles—or physical impact. A cracked or chipped insert can compromise the shielding gas coverage or lead to electrical shorts. Installing the genuine Miller 198806 ensures that the replacement part meets the original engineering tolerances for thermal expansion and physical fitment.

This component is supplied as a single unit. Technicians should verify the specific service manual for their machine to confirm the location and orientation of the insert. Proper installation is essential to maintain the integrity of the welding torch or machine assembly. The ceramic material is non-porous, resisting the adhesion of welding spatter, although regular inspection is recommended to ensure no buildup interferes with operation.

Key Technical Specifications:

  • Material: High-temperature Industrial Ceramic
  • Part Number: 198806
  • Designation: FC-1260
  • Function: Thermal and Electrical Insulation
Additional Information
Packaging Description:1 Per Ea, 1 per each
Item:Insulator
Material:Ceramic
Part Type:Insert
----- new values below ----
Material:Ceramic
Part Type:Insert
Model Spec:FC-1260
Brand:Miller
Item:Insulator
Packaging Description:1 per each

INCLUDED

  • 1 x Miller 198806 Ceramic Insert (FC-1260)

APPLICATIONS

  • Replacement of damaged ceramic inserts in Miller welding equipment
  • Electrical insulation within welding torch or machine assemblies
  • Thermal shielding for internal components
  • General welding machine maintenance and repair

FAQ

The Miller 198806 is made from high-grade industrial ceramic, designed to withstand high temperatures and provide electrical insulation.

You should verify the part number 198806 in your specific machine's parts manual or enter your serial number on the manufacturer's website to confirm fitment.

FC-1260 is the specification designation for this particular ceramic insert, indicating its size, shape, and material properties.

Yes, this is a genuine Miller Electric replacement part, ensuring OEM quality and fit.

This product is sold as a single unit (Package of 1).

Ceramic inserts provide critical thermal protection and electrical isolation, preventing short circuits and heat damage to other components.

It is designed specifically for Miller equipment. While some parts may look similar, cross-compatibility is not guaranteed and not recommended.

Visible cracks, chips, excessive spatter buildup that cannot be removed, or signs of arcing/burn marks on the insert indicate it should be replaced.