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252202 - Miller Suitcase II 12VS Contactor Replacement Kit

Packaging: 1 PER EA
$1,069.04/EA $698.99/1 PER EA only $698.99/EASave 35%

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OVERVIEW

Miller 252202 Contactor Kit for Suitcase II 12VS

The Miller 252202 Contactor Kit is a critical replacement component designed specifically for the Miller Suitcase II 12VS wire feeder. As a voltage-sensing wire feeder often used in heavy industrial and field applications, the Suitcase II 12VS relies on a robust contactor to manage the high-amperage welding current flowing to the wire. Over time, the electrical contacts within the assembly can wear down, pit, or fuse due to the intense arcing that occurs during switching. This OEM kit provides a direct replacement to restore the machine's functionality and safety standards.

This kit is the official replacement for the obsolete Miller part number 255627. It serves as the primary switch that energizes the welding wire when the gun trigger is pulled and de-energizes it when released. A functioning contactor is essential for preventing the wire from remaining electrically "hot" when not welding, which poses a significant safety hazard and can lead to accidental arc strikes. The Miller 252202 is engineered to handle the specific duty cycle and current requirements of the Suitcase II series, ensuring longevity even in harsh environments.

Installation of the 252202 kit is straightforward for technicians familiar with wire feeder maintenance. The kit includes the necessary contactor assembly required to swap out the failing unit. By using genuine Miller parts, operators ensure that the fitment is precise and that the electrical ratings match the machine's original specifications. This component is vital for maintaining the reliability of arc starts and stops, ensuring that the wire feeder performs consistently during critical welding tasks.

Whether you are repairing a feeder that fails to initiate an arc or one that refuses to cut power to the wire, the Miller 252202 Contactor Kit is the correct solution for the Suitcase II 12VS model. Trust in genuine Miller components to extend the service life of your equipment and maintain operational safety on the job site.

Additional Information
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Compatible Model:Suitcase II 12VS
Part Type:Contactor Kit
Replaces Part Number:255627
Brand:Miller
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Contactor Assembly
  • Installation Hardware
  • Instruction Sheet

APPLICATIONS

  • Repairing Miller Suitcase II 12VS Wire Feeders
  • Replacing worn, pitted, or stuck contactors
  • Restoring safety to wire feeders with constantly hot electrodes
  • General maintenance of portable voltage-sensing feeders

FAQ

The contactor acts as a high-amperage switch that energizes the welding wire when the gun trigger is pulled and de-energizes it when released.

Yes, the Miller 252202 Contactor Kit is the direct replacement for the obsolete part number 255627.

Common signs include the wire being electrically hot without the trigger being pulled (stuck closed) or the arc failing to start despite the feeder running (stuck open).

Yes, this is a genuine Miller Electric replacement component designed specifically for their equipment.

This kit is specifically listed for the Suitcase II 12VS. You should check your specific machine's manual, as other models may use different contactors.

The kit typically includes the contactor assembly and any necessary hardware or instructions required for the replacement procedure.

While many qualified technicians can install this part, it involves working with internal electrical components. Ensure the machine is disconnected from all power sources before attempting repair.