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238419 - Miller AF 40i Magnetics and Wind Tunnel Assembly

Packaging: 1 PER EA
$1,961.42/EA $1,213.14/1 PER EA only $1,213.14/EASave 38%

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OVERVIEW

Genuine Miller Replacement for Critical Systems

The Miller 238419 Magnetics/Windtunnel Assembly is a critical OEM replacement component designed specifically for the AF 40i welding system. When your industrial welding equipment requires maintenance, using genuine Miller Electric parts is the only way to guarantee the performance, safety, and longevity of your investment. This assembly combines Miller's proprietary cooling architecture with essential magnetic components, forming the backbone of the machine's power management and thermal regulation systems.

Wind Tunnel Technology™

One of the standout features of this assembly is the integration of Miller's renowned Wind Tunnel Technology™. This design philosophy is engineered to prevent catastrophic failure caused by airborne contaminants. In a typical industrial environment, dust, dirt, and metal shavings are drawn into welding machines by cooling fans. The Wind Tunnel design routes this airflow through a dedicated internal channel, cooling the power source's heat sinks and magnetics without blowing abrasive debris over sensitive electronic circuit boards. By replacing this assembly with a genuine OEM part, you ensure that this protective airflow path remains intact and efficient.

Restoring Factory Performance

Over time, the magnetic components within a welding power source can degrade due to thermal cycling and continuous heavy use. The magnetics are responsible for transforming and stabilizing the electrical current that creates the welding arc. A compromised assembly can lead to erratic arc performance, overheating, or complete machine failure. Installing the Miller 238419 restores your AF 40i to its factory specifications, ensuring stable arc characteristics and reliable output. This part is built to the exact tolerances required for seamless installation, eliminating the guesswork and potential damage associated with aftermarket or universal parts.

Investment Protection

Industrial welding systems like the AF 40i are significant capital investments. Maintaining them with the correct parts minimizes downtime and extends the service life of the unit. This assembly is manufactured with high-grade materials capable of withstanding the high temperatures and electrical loads inherent in heavy-duty welding applications. Whether you are performing a scheduled overhaul or an emergency repair, the Miller 238419 Magnetics/Windtunnel Assembly provides the quality assurance that professional fabricators and maintenance teams rely on.

Additional Information
Brand:Miller
Packaging Description:1 Per Ea
Compatible Model:AF 40i
Part Type:Magnetics/Windtunnel Assembly
Technology:Wind Tunnel Technology™

INCLUDED

  • 1 x Magnetics/Windtunnel Assembly
  • Installation Hardware (if applicable)

APPLICATIONS

  • Repair of Miller AF 40i welding systems
  • Replacement of damaged or overheated magnetic assemblies
  • Restoration of internal cooling channels (Wind Tunnel)
  • General maintenance of industrial power sources

FAQ

This assembly is designed specifically for the Miller AF 40i system.

It typically includes the magnetic power components (transformers/inductors) housed within the specific wind tunnel cooling structure.

It directs cooling air over hot components like magnetics while protecting sensitive electronics from dirt and dust, extending machine life.

Yes, this is a genuine OEM part from Miller Electric, ensuring factory fit and performance.

Installation involves internal components of a high-voltage power source. We recommend installation by a certified welding machine repair technician.

Yes, a properly functioning magnetics and cooling assembly is essential for the machine to maintain its rated duty cycle.

Symptoms can include overheating, erratic arc performance, unusual noises from the machine, or complete loss of output.