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201936 - Miller 5-Pin Idle Control Module for Blue Star and Bobcat Welders

Packaging: 1 PER EA
$345.96/EA $226.20/1 PER EA only $226.20/EASave 35%

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OVERVIEW

Genuine Miller 201936 Pull to Idle Module

Maintain the efficiency and longevity of your engine-driven welder with the Miller 201936 Pull to Idle Module. This genuine Miller Electric replacement part is critical for the automatic idle control system found in specific Blue Star and Bobcat series generators. When your welder's idle control fails, the machine may run continuously at high RPMs, wasting fuel and increasing noise, or it may fail to throttle up when an arc is struck, preventing you from welding effectively. Replacing a faulty module restores the intelligent communication between your welding output and the engine throttle.

The 201936 module features a specific 5-pin configuration designed for seamless integration with the wiring harnesses of compatible machines. It is engineered to meet Miller's strict OEM standards, ensuring that it can withstand the harsh vibrations, thermal fluctuations, and dust common in industrial and outdoor welding environments. By accurately sensing when a load is applied, this module triggers the solenoid to pull the throttle, giving you full power on demand and dropping back to a fuel-saving idle when the work stops.

This part is specifically verified for use with the Blue Star 145 and 185 series (including DX models) as well as the Bobcat 225 and Bobcat 250 (3-Phase) engine-driven welding generators. Using genuine Miller parts guarantees that your equipment remains within factory specifications and operates safely. Whether you are performing routine maintenance or an emergency repair, the Miller 201936 provides the reliability professional welders demand.

Key Benefits:

  • Fuel Efficiency: Restores auto-idle to stop fuel waste during downtime.
  • Noise Reduction: Keeps the job site quieter by idling the engine when not in use.
  • Engine Protection: Reduces wear and tear by minimizing unnecessary high-RPM runtime.
  • OEM Fit: Guaranteed compatibility with specified Miller machines without modification.
Additional Information
Packaging Description:1 Per Ea
Product Type:Control Board, Pull to Idle Module
Pin Configuration:5 Pin
Compatible Series:Blue Star, Bobcat
Application:Engine Driven Welders
----- new values below ----
Product Type:Pull to Idle Module, Control Board
Pin Configuration:5 Pin
Compatible Series:Blue Star, Bobcat
Application:Engine Driven Welders
Brand:Miller
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Miller 201936 Pull to Idle Module (5 Pin)
  • Installation Instructions

APPLICATIONS

  • Replacement of faulty idle control boards in Miller Blue Star 145 and 145 DX welders.
  • Restoring auto-idle function in Blue Star 185 and 185 DX generators.
  • Repairing throttle control systems on Miller Bobcat 225 engine drives.
  • Service component for Miller Bobcat 250 (3-Phase) welding generators.
  • General maintenance of engine-driven welder throttle response systems.

FAQ

This module is designed for Blue Star series 145, 145 DX, 185, 185 DX and Bobcat 225, 250 series (3-phase) engine-driven welding generators.

The Miller 201936 module features a 5-pin connector configuration.

Common symptoms include the engine failing to drop to idle speed when not in use, or failing to rev up to welding speed when an arc is struck.

Yes, this is a genuine OEM Miller Electric replacement part, ensuring proper fit and function.

Yes, this module monitors the welding/power output and sends a signal to the idle solenoid to adjust the engine throttle accordingly.

The manufacturer specifies this part for the Bobcat 250 series 3-phase engine driven welding generators. Please check your specific serial number manual for single-phase compatibility.

If your welder runs at high speed constantly even without a load, the pull to idle module may have failed or the solenoid linkage may be stuck.

Installation is generally plug-and-play due to the specific 5-pin connector, but access to the control panel internals is required.