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7977981 - Thermal Arc Wire Feed Motor Assembly 7977981

Packaging: pack of 1
$752.39/EA $538.36/pack of 1 only $538.36/EASave 28%

Usually ships within 3-5 business days

OVERVIEW

Genuine ESAB Thermal Arc Wire Drive Motor (7977981)

The ESAB Thermal Arc 7977981 Wire Drive Motor is a critical replacement component designed for specific Thermal Arc MIG welding power sources. As the heart of the wire feeding system, this motor is responsible for pulling welding wire from the spool and pushing it through the liner to the contact tip at a consistent, user-defined speed. When a wire drive motor begins to fail, it can manifest as erratic wire feeding, speed fluctuations that do not match the dial setting, or a complete cessation of wire movement. Replacing a faulty motor with this genuine OEM part ensures that the machine operates within its original factory specifications.

This assembly is engineered to meet the precise voltage and torque requirements of Thermal Arc Fabricator series and compatible machines. Using non-OEM motors can lead to control board damage or inconsistent arc characteristics due to incorrect impedance or speed curves. The 7977981 motor assembly is built to withstand the rigors of industrial welding environments, providing the torque necessary to push wire through standard torch lengths without slipping or stalling, provided the liner and drive rolls are in good condition.

Maintenance professionals and equipment repair technicians rely on genuine ESAB parts to guarantee repair longevity. This unit is a direct-fit replacement, meaning mounting points and electrical connections are designed to match the original equipment configuration, reducing bench time and simplifying the repair process. Whether performing a preventative maintenance overhaul or an emergency repair, this wire drive motor is the correct specification for restoring the wire feed system to optimal functionality.

Key Technical Aspects:

  • Part Number: 7977981
  • Type: DC Wire Feed Motor
  • Application: MIG / Flux-Cored Welding
  • Brand Compatibility: Thermal Arc / ESAB
Additional Information
Packaging Description:1 Per Ea, pack of 1
Product Type:Wire Drive Motor
Application:MIG Welding Wire Feed
Part Number:7977981
----- new values below ----
Product Type:Wire Drive Motor
Application:MIG Welding Wire Feed
Part Number:7977981
Brand:ESAB, Thermal Arc
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Wire Drive Motor Assembly

APPLICATIONS

  • Replacement of worn or failed wire drive motors in Thermal Arc MIG welders
  • Repairing wire feed systems exhibiting erratic speed control
  • Restoring older Fabricator series welders to operational status
  • Maintenance of industrial MIG welding power sources

FAQ

This motor is designed for specific Thermal Arc and ESAB MIG welders, commonly including the Fabricator series. Please check your machine's parts manual to confirm the part number 7977981 matches your specific model.

Symptoms of a bad motor include erratic wire speed that doesn't change with the dial, the motor making grinding noises, or the motor not turning at all despite the trigger being pulled and the relay engaging.

Yes, this is a genuine OEM replacement part manufactured by ESAB (who owns the Thermal Arc brand), ensuring exact fit and performance specifications.

Typically, wire drive assemblies are sold as a unit. However, please verify if this SKU refers to the motor only or the motor-gearbox assembly based on the specific product image or additional kit details, as configurations can vary.

Installation involves opening the welder case and handling electrical connections. While straightforward for those with electrical repair experience, it is recommended that a qualified technician perform the replacement to ensure safety and proper calibration.

If the issue is caused by a failing motor, yes. However, wire feed issues can also be caused by bad liners, worn drive rolls, or control board failures. It is best to troubleshoot these other components before replacing the motor.

The voltage rating corresponds to the control circuit of the compatible Thermal Arc welders. Using it on an incompatible machine with a different voltage supply can damage the motor.

No, the wire drive motor usually does not include the drive rolls. You will typically transfer your existing drive rolls or purchase new ones separately.