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950065 - ESAB 0558101100 MOV Varistor 420V 160J Replacement Part

Packaging: pack of 1
$21.82/EA $14.16/pack of 1 only $14.16/EASave 35%

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OVERVIEW

Technical Overview: ESAB MOV 420V 160J (0558101100)

The ESAB 0558101100 is a specialized Metal Oxide Varistor (MOV) engineered for use in the power input and regulation stages of industrial welding equipment and plasma cutting systems. As a critical circuit protection component, this varistor is rated for a continuous operating voltage of 420V and possesses an energy absorption capacity of 160 Joules. Its primary function is to clamp transient voltage spikes—often caused by dirty power lines, generator fluctuations, or lightning strikes—protecting downstream semiconductor components such as IGBTs, MOSFETs, and rectifiers from overvoltage damage.

In the context of inverter-based power sources, the MOV acts as a sacrificial device or a voltage-dependent resistor. Under normal operating conditions, it presents a high impedance to the circuit. However, when the voltage across its terminals exceeds the rated clamping voltage, the MOV's resistance drops rapidly, shunting the excess current and dissipating the energy as heat. This specific unit (0558101100) is an OEM part sourced directly from ESAB, ensuring strict adherence to the original design specifications of the equipment it is intended to protect. Using generic substitutes with incorrect clamping voltages or energy ratings can compromise the safety margins of the power source, leading to potential board failures.

Technicians repairing ESAB equipment should verify the integrity of existing MOVs during routine maintenance or when diagnosing power failures. A physically damaged MOV (often indicated by charring, cracking, or a blown casing) is a clear sign that the machine has been subjected to a significant power surge. Replacement with this exact 420V 160J specification restores the protective barrier of the machine's input circuitry.

Key Technical Specifications

  • Component Type: Metal Oxide Varistor (MOV)
  • Voltage Rating: 420 Volts
  • Energy Rating: 160 Joules
  • Application: Overvoltage and transient surge protection
  • Compatibility: Specific ESAB welding and plasma power sources requiring part 0558101100
Additional Information
Packaging Description:pack of 1
----- new values below ----
Voltage Rating:420V
Energy Rating:160J
Component Type:Circuit Protection
OEM Part Number:0558101100
Brand:ESAB
Item:Metal Oxide Varistor (MOV)
Packaging Description:1 Per Ea

INCLUDED

  • 1 x MOV 420V 160J (0558101100)

APPLICATIONS

  • Repair of ESAB welding power sources
  • Repair of ESAB plasma cutters
  • Circuit board overvoltage protection
  • Replacement of blown or damaged varistors
  • Maintenance of industrial power supplies

FAQ

It protects the welding machine's internal electronics by clamping high-voltage spikes and absorbing excess energy (up to 160 Joules) to prevent damage to other components.

A failed MOV often shows physical signs of damage such as charring, cracking, or being blown apart. It can also be tested with a multimeter; if it shows a short circuit or open circuit (depending on failure mode) contrary to specs, it needs replacement.

Yes, this is a through-hole electronic component that typically requires desoldering the old part from the printed circuit board (PCB) and soldering the new one in place.

While generic varistors exist, it is highly recommended to use the OEM part to ensure the clamping voltage (420V) and energy rating (160J) match the machine's design requirements exactly for safety.

This part fits specific ESAB power sources and plasma cutters. Please check your machine's parts manual or the component number on the existing board to confirm compatibility with part number 0558101100.

160J stands for 160 Joules. It indicates the maximum amount of energy the varistor can absorb during a transient event without failing.

No, it is a varistor. While a fuse breaks the circuit during overcurrent, a varistor clamps voltage during overvoltage. However, a catastrophic varistor failure can sometimes cause the input fuse to blow.