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208525 - Miller Maxstar 150 S Front Panel Assembly with Nameplate

Packaging: 1 PER EA
$445.07/EA $291.01/1 PER EA only $291.01/EASave 35%

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OVERVIEW

Genuine Miller Replacement Front Panel for Maxstar 150 S

The Miller 208525 is a specific replacement front panel assembly designed exclusively for the Miller Maxstar 150 S welding power source. As an Original Equipment Manufacturer (OEM) component, this part guarantees precise dimensional accuracy, ensuring that all control potentiometers, DINSE connectors, and indicator lights align perfectly with the housing. In industrial environments, the front panel of a portable welder is often subjected to impact, heat, and abrasion, which can lead to cracking or the obscuring of vital operational labels.

This assembly is not merely a blank plastic shell; it comes pre-applied with the specific nameplate label for the "S" model variant. This is critical for maintaining the machine's identity and ensuring that operators can clearly read the amperage settings, duty cycle information, and safety warnings. The use of genuine Miller parts is essential for maintaining the equipment's resale value and professional appearance. The plastic composition is engineered to withstand the thermal cycling and UV exposure common in welding environments without becoming brittle over time.

Replacing a damaged front panel is a straightforward maintenance task that restores the external protection of the machine's internal electronics. A cracked panel can allow conductive dust, moisture, or debris to enter the control circuitry, potentially causing short circuits or premature failure. By installing the 208525 panel, you re-establish the protective barrier of the power source. This part is specifically keyed for the Maxstar 150 S and may not feature the correct cutouts or labeling for the STL or STH versions of the Maxstar 150 series.

Key Technical Benefits:

  • OEM Precision: Molded to exact factory specifications for a gap-free fit.
  • Integrated Labeling: Includes the model-specific graphic overlay, saving the cost and effort of sourcing a separate decal.
  • Material Durability: Constructed from high-impact, flame-retardant polymer suitable for shop and field use.
Additional Information
Packaging Description:1 Per Ea
Compatible Model:Maxstar 150 S
Part Type:Front Panel, Housing Component
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Compatible Model:Maxstar 150 S
Part Type:Front Panel, Housing Component
Includes Label:Yes
Brand:Miller OEM
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Front Panel Housing
  • 1 x Integrated Nameplate Label (Maxstar 150 S)

APPLICATIONS

  • Replacement of cracked or broken front housings on Maxstar 150 S units.
  • Restoration of illegible control labels and nameplates.
  • Refurbishment of older welding machines for resale or continued use.
  • Protection of internal electronics from dust and moisture ingress.

FAQ

No, this panel (208525) is specifically labeled and configured for the Maxstar 150 S. The STL and STH models have different control layouts and require different front panels.

No, this item is the front panel housing and nameplate label only. You will need to transfer your existing knobs and hardware or purchase them separately.

Yes, the product comes with the Maxstar 150 S nameplate label pre-applied to the panel.

It is made of a durable, high-impact industrial plastic designed to withstand the heat and rigors of a welding environment.

Installation typically involves removing the machine's cover, unscrewing the old panel, and transferring the internal components. It is a straightforward repair for those comfortable with basic tool use.

If the looseness is caused by the plastic housing being cracked around the connector, yes. If the connector itself is broken, you may need additional parts.

No, this is a genuine Miller Electric OEM replacement part.