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0487969882 - ESAB Warrior 400i VRD Replacement Control Board 20AP1

Packaging: pack of 1
$963.25/EA $689.52/pack of 1 only $689.52/EASave 28%

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OVERVIEW

Genuine ESAB Replacement Control PCB for Warrior 400i VRD

The ESAB 0487969882 PCB Control 20AP1 is a specialized electronic component designed exclusively for the maintenance and repair of the ESAB Warrior 400i VRD welding power source. As a genuine Original Equipment Manufacturer (OEM) part, this printed circuit board serves as the central nervous system for the welder's inverter technology, managing complex algorithms that dictate arc characteristics, power output, and safety mechanisms.

In modern inverter-based welding machines like the Warrior series, the control PCB is responsible for high-speed switching and regulation of the welding current. The "20AP1" designation identifies this specific board revision, which is engineered to handle the rigorous demands of industrial welding environments. It specifically supports the Voltage Reduction Device (VRD) functionality, a critical safety feature that reduces the open-circuit voltage to safe levels when welding is not taking place. This makes the board essential for machines operating in environments requiring strict safety compliance, such as mining or damp locations.

Failure of the main control board can manifest in various ways, including error codes, inability to strike an arc, erratic welding output, or complete system failure. Replacing a faulty board with this authentic ESAB component ensures that the machine's calibration remains accurate. Unlike generic or refurbished boards, the 0487969882 guarantees that all logic circuits, including thermal protection and duty cycle monitoring, function exactly as the engineers intended. This preserves the longevity of the power source and protects the operator.

Installation of the PCB Control 20AP1 should be performed by a qualified service technician to ensure proper handling of static-sensitive components and correct calibration post-installation. The board is manufactured with high-grade industrial soldering and conformal coating where necessary to resist dust and moisture ingress, common enemies of welding electronics. By choosing this OEM part, facilities can minimize downtime and maintain the high-performance standards associated with the ESAB Warrior brand.

Additional Information
Packaging Description:1 Per Ea, pack of 1
Compatible Machine:Warrior 400i VRD
Part Type:Circuit Board, Control PCB
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Compatible Machine:Warrior 400i VRD
Part Type:Control PCB, Circuit Board
Component ID:20AP1
Brand:ESAB
Packaging Description:1 Per Ea

INCLUDED

  • 1 x ESAB PCB Control 20AP1 (0487969882)
  • Anti-static packaging
  • Installation schematic (if applicable)

APPLICATIONS

  • Repair of ESAB Warrior 400i VRD welding machines
  • Replacement of damaged or corroded control boards
  • Restoring VRD safety functionality in industrial welders
  • Fixing inverter logic failures and error codes

FAQ

This PCB is specifically designed for the ESAB Warrior 400i VRD (Voltage Reduction Device) model. Please check your machine's serial number or parts manual to confirm compatibility.

Yes, this is the 20AP1 control board which includes the logic and control for the Voltage Reduction Device features inherent to the Warrior 400i VRD model.

Yes, this is a genuine OEM ESAB replacement part, ensuring the same quality and reliability as the original component installed at the factory.

Electronic components like PCBs are typically non-returnable once the packaging is opened or if they have been installed, due to the risk of damage from static or improper installation.

A dead welder can be caused by many things, including the switch, input power, or fuses. However, if the machine powers up but behaves erratically or shows error codes, the Control PCB is a likely suspect.

Generally, these boards come pre-programmed for the specific machine model, but you should consult the ESAB service manual for any calibration steps required after installation.

Always use anti-static protection (like a wrist strap) when handling the board. Do not touch the components or traces directly with your fingers, and ensure the machine is disconnected from power.

The control PCB is usually located behind the front panel or in the main control compartment of the power source. Refer to the Warrior 400i parts breakdown for the exact location.